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MoWa FMM-P-L 3874982a en-us 2014-12-12.doc

2014-12-12

Content

Imprint............................................................................................................2

Documentation Representative ...................................................................2

Preface...........................................................................................................5

Technical Support........................................................................................5

Modifications to the Product ........................................................................5

Warranty ......................................................................................................5

Using the documentation .............................................................................6

Safety information and instructions............................................................7

Hazard symbols...........................................................................................7

Signal words and their meaning in the safety information and
instructions ..................................................................................................8

Structure of the safety information and instructions.....................................8

Observe regulatory information ...................................................................9

Proper/Designated Use ...............................................................................9

FMM-P-L-0-CS1xx0.....................................................................................9

FMM-P-L-1-CS1xx1.....................................................................................9

Improper Use or Use Deviating from Intended Use ...................................10

Qualifications of personnel / target group ..................................................11

Unpacking the FMM ....................................................................................13

Storing the FMM..........................................................................................13

Decoding the model code label .................................................................13

Checking the scope of delivery .................................................................15

FMM Features..............................................................................................15

Components ..............................................................................................16

Dimensions..................................................................................................17

Hydraulic diagram.......................................................................................17

Attaching the FMMP mechanically ............................................................18

FMM hydraulic installation.........................................................................19

Connecting FMM with the hydraulic system ............................................21

Error messages / Troubleshooting............................................................22

Содержание FMM-P-L

Страница 1: ...FMM P L FluidMonitoring Module Installation and Maintenance Instructions English translation of original instructions Documentation no 3874982a Valid from series no 0002S01827N0000401 ...

Страница 2: ...tative Mr Günter Harge c o HYDAC International GmbH Industriegebiet 66280 Sulzbach Saar Telephone 49 0 6897 509 1511 Telefax 49 0 6897 509 1394 E Mail guenter harge hydac com HYDAC FILTER SYSTEMS GMBH All rights reserved No part of this work may be reproduced in any form print photocopy or by other means or processed duplicated or distributed using electronic systems without the written consent of...

Страница 3: ...nstructions 8 Structure of the safety information and instructions 8 Observe regulatory information 9 Proper Designated Use 9 FMM P L 0 CS1xx0 9 FMM P L 1 CS1xx1 9 Improper Use or Use Deviating from Intended Use 10 Qualifications of personnel target group 11 Unpacking the FMM 13 Storing the FMM 13 Decoding the model code label 13 Checking the scope of delivery 15 FMM Features 15 Components 16 Dime...

Страница 4: ... 2014 12 12 doc 2014 12 12 Performing Maintenance 23 Maintenance interval 23 Changing the filter element 23 Decommissioning the FMM 24 Disposing of the FMM 24 Contact Service 25 Spare Parts and Accessories 26 Spare parts 26 Accessories 27 Technical details 28 Model Code 29 Index 30 ...

Страница 5: ...e limited to foreseeable damage Claims due to Product Liability shall remain unaffected Technical Support If you have any questions suggestions or encounter any problems of a technical nature please don t hesitate to contact us When contacting us please always include the model type designation and article no of the product Fax 49 0 6897 509 9046 E Mail filtersystems hydac com Modifications to the...

Страница 6: ...termine which topic I am looking for WHERE can I find the information I m looking for The document has a table of contents at the beginning I select the chapter I m looking for and the corresponding page number de HYDAC Filtertechnik GmbH BeWa 123456a de Seite x Produkt Kapitel 200x xx xx The documentation number with its index enables you to order another copy of the operating and maintenance ins...

Страница 7: ...gible Do not operate the module unless all the safety devices are present Secure the hazardous areas which may arise between the module and other equipment Maintain the unit inspection intervals prescribed by law Document the results in an inspection certificate and keep it until the next inspection Hazard symbols These symbols are listed for all safety information and instructions in these operat...

Страница 8: ...injury if not avoided CAUTION CAUTION indicates a danger with a low risk and which can lead to minor injury if not avoided NOTICE NOTICE indicates a danger which will lead to damage to property if not avoided Structure of the safety information and instructions All warning instructions in this manual are highlighted with pictograms and signal words The pictogram and the signal word indicate the se...

Страница 9: ... in the following The FluidMonitoring Module FMM is for monitoring solid particle contamination in hydraulic systems FMM P L 0 CS1xx0 NOTICE Impermissible operating fluid The FluidMonitoring Module will be destroyed The FMM may only be used with mineral oils or mineral oil based raffinates FMM P L 1 CS1xx1 NOTICE Impermissible operating fluid The FluidMonitoring Module will be destroyed The FMM ma...

Страница 10: ... deviating therefrom shall not be considered intended use HYDAC Filter Systems GmbH will assume no liability for any damage resulting from such use The user alone shall assume any and all associated risk Improper use may result in hazards and or will damage the module Examples of improper use Operation in potentially explosive atmospheres Operation with a non approved medium Operation under non ap...

Страница 11: ...instructions and applicable regulations before beginning work The operating instructions and applicable regulations are to kept so they are accessible for operating and specialist personnel These operating instructions are intended for Operating personnel such persons have been instructed in module operation and are aware of potential hazards due to improper use Specialist personnel such persons w...

Страница 12: ...list personnel Safe handling use of tools Fitting and connection of hydraulic lines and connections Fitting and connection of electrical lines electrical machinery sockets etc Product specific knowledge Operation Operations control Specialist personnel Product specific knowledge Knowledge about how to handle operating media Knowledge about contamination due to solids and water Disposal Specialist ...

Страница 13: ...ng if possible Do not remove the packing until you are ready to install the unit Always store the FMM in a horizontal or vertical position on the block without its original packaging Drain the FMM completely before putting it into storage If necessary rinse the FMM with n heptane to prevent it from gumming up during storage Decoding the model code label For product identification details see the M...

Страница 14: ...Decoding the model code label FMM P L en us Page 14 32 MoWa FMM P L 3874982a en us 2014 12 12 doc 2014 12 12 Min INLET press Minimum operating pressure Max INLET press Maximum operating pressure ...

Страница 15: ...tion certificate CS 1000 1 Additional sensor manual optional FMM Features The FluidMonitoring Module FMM P L Series combines HYDAC s Condition Monitoring Products ContaminationSensor CS 1000 and AquaSensor AS 1000 in one system The FMM is used as a robust and stationary system for online measurement of solid particle contamination and water content in hydraulic and lubricant fluids e g for the det...

Страница 16: ...on 1 FMM Installation block 2 ContaminationSensor CS 1000 series 3 AquaSensor AS 1000 series 4 Inlet IN with test connector type 1604 or G according to ISO 228r 5 Outlet OUT with test connector type 1604 or G according to ISO 228 6 Test connection TP1 test connector type 1604 7 Test connection TP2 test connector type 1604 8 Hydraulic accumulator option 9 Filter element installed ...

Страница 17: ... L 3874982a en us 2014 12 12 doc 2014 12 12 Dimensions The FMM has the following dimensions depending on the version and additional sensor Hydraulic diagram The FMM has the following hydraulic diagram depending on the version and additional sensor ...

Страница 18: ... that the flow direction is from bottom to top When selecting the installation site check the ambient conditions such as temperature dust water etc The CS features a protection rating of IP 67 according to DIN 40 050 EN60 529 IEC 529 VDE 0470 Fastening can be carried out by means of the four holes in the connection stock with four M6 screws in accordance with ISO 4762 minimum length 80 mm ...

Страница 19: ...t given measuring errors will occur Always observe the minimum differential pressure of 15 bar To minimize measurement errors resulting from trapped air in the system we recommend that the flow direction through the FMM is from bottom IN to top OUT The FMM comes delivered with four test connectors Type 1604 one at the inlet IN and one at the outlet OUT port as well as at the two testing points TP1...

Страница 20: ...FMM hydraulic installation FMM P L en us Page 20 32 MoWa FMM P L 3874982a en us 2014 12 12 doc 2014 12 12 ...

Страница 21: ...em as follows 1 Check the pressure at the measurement location The pressure must be within the permissible range 2 Depressurize the system 3 Connect the return flow line with the outlet port OUT of the FMM connector thread G1 4 ISO 228 or test connection 1604 Use an internal Ø 4mm for the return flow line 4 Now connect the other end of the return flow line to the system tank for example 5 Connect ...

Страница 22: ...on not possible Sensor status is undefined Check flow If the oil quality is below the measurement limit ISO 9 8 7 it may take several measurement cycles until measured values are displayed Increase inlet pressure or check outlet pressure at measurement point p has to be at least 15 bar if OK replace filter element For other error messages please refer to your CS1000 operating and maintenance instr...

Страница 23: ...ace the filter element at least every six months Changing the filter element WARNING Hydraulic systems are under pressure Danger of bodily injury The hydraulic system must be depressurized before performing any work on the hydraulic system Item Designation 10 O ring 1077x2 62 20 Filter element 25 µm 30 O ring 20x 2 40 Support ring Ø 20 50 Screw plug ...

Страница 24: ...oceed as follows 1 Remove the plug from the sensor s 2 Depressurize the system 3 Remove the connected hoses piping from the FMM 4 Remove the FMM Disposing of the FMM Dispose of the packaging material in an environmentally friendly manner After dismantling the module and separating its various materials dispose of it in an environmentally friendly manner ...

Страница 25: ...6897 509 1174 Telefax 49 0 6897 509 846 E Mail filtersystems hydac com Regular inspection and maintenance work is indispensable for ensuring trouble free operation and long service life for your FluidAqua Mobil Our HYDAC Servicenter offers you these tasks within agreed upon time frames and at fixed prices HYDAC SERVICE GMBH Friedrichsthaler Straße 15a Werk 13 66540 Neunkirchen Heinitz Germany Tele...

Страница 26: ...gn 1 Fixing screws for CS 1000 4 638229 O ring FPM between CS 1000 and FMM connection block 2 6003048 O ring EPDM between CS 1000 and FMM connection block 2 637473 AquaSensor AS 1000 series 1 AquaSensor AS 3000 series 1 Test point type 1604 FPM 4 629477 Test point type 1604 EPDM 4 637651 Filter element replacement kit FPM consisting of 2x O ring 1x support ring 1x filter element 1 3348645 Filter e...

Страница 27: ...h 5 m line shielded 8 pole M12x1 3281239 Extension cable 5 m socket plug female 8 pole M12x1 socket plug male 8 pole M12x1 3281240 Socket plug female 5 pole M12x1 with screw clamp 6049128 Socket plug female with 2 m line shielded 5 pole M12x1 6019455 Socket plug female with 5 m line shielded 5 pole M12x1 6019456 Extension cable 5 m socket plug female 5 pole M12x1 socket plug male 5 pole M12x1 6040...

Страница 28: ...cumulator 15 250 bar 217 3625 psi Differential pressure 1 bar recommended 6 bar Connectors IN OUT Test point type 1604 or thread G 1 4 according ISO 228 Sealing material FPM EPDM according to model code Permissible viscosity range 1 350 mm s Fluid temperature range 0 85 C 32 185 F Ambient temperature range 0 80 C 32 176 F Storage temperature range 40 80 C 40 176 F Empty weight 12 5 kg For further ...

Страница 29: ...th display FPM CS1310 ISO SAE NAS without display FPM CS1320 ISO SAE NAS with display FPM CS1211 ISO SAE without display EPDM CS1221 ISO SAE with display EPDM CS1311 ISO SAE NAS without display EPDM CS1321 ISO SAE NAS with display EPDM Analogue interface on the CS 1000 A 4 20 mA B 0 10 V DC Additional sensor z Without AS AS 1000 Z AS Prepared for AS 1000 Hydraulic accumulator 0 Without 1 Diaphragm...

Страница 30: ...age 22 F Features 15 Filter 10 16 23 26 29 Filter element 16 23 26 Fluid temperature range 28 FluMoS 15 H Hazard symbol 7 Hydraulic diagram 17 Hyjet 9 I Imprint 2 IN 16 19 21 28 Inlet 16 INLET 14 installing 18 ISO 16 18 19 21 22 28 29 M Maintenance 1 15 23 measuring 19 Model code 13 Mounting position 28 N NAS 29 O operating 5 6 7 9 11 12 14 15 19 22 28 Operation 10 12 OUT 16 19 21 28 Outlet 16 P P...

Страница 31: ......

Страница 32: ...iet Postfach 1251 66280 Sulzbach Saar 66273 Sulzbach Saar Germany Germany Phone 49 0 6897 509 01 Central Fax 49 0 6897 509 9046 Technical Department Fax 49 0 6897 509 577 Sales Department Internet www hydac com Email filtersystems hydac com ...

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