Hy-Gain CD-4511 Скачать руководство пользователя страница 10

OPTIONAL ACCESSORIES

Product 121B is a thrust bearing that utilizes a
bronze/oil bearing. It will clear up to a 2 3/16"
diameter mast. It can be bolted to all Hy-Gain crank-
up towers when the rotator is mounted inside the
tower.

3.

With the rotator in its full CCW position, if the
meter is not at its full left position, carefully
adjust the zero (CCW South) position with the
screw directly under the meter to exactly South.

The Tower Mounting/Spacing Kit is a flat plate
equipped with four 0.5 inch standard bushings
drilled to match the hold-down screw holes in the
bottom of a Hy-Gain bell type rotator.

The plate is designed to allow enough clearance
under the bottom of the rotator to clear the rotator
housing bolt heads and control cable.

PRELIMINARY

CHECK AND CALIBRATION

4. Meter Calibration Procedure: Operate the rotator

to its full clockwise position. Adjust the calibra-
tion potentiometer until the meter indicates full
scale to the right. The meter is now calibrated.
Do not adjust the calibration potentiometer when
the rotator is in any position other than full
clockwise.

When the control unit is turned "OFF", the meter
needle will fall to the left "S" position and return to
indicate the rotator position as soon as the control uit
is turned "ON' again. It will not damage the unit to
leave it turned "ON' for extended periods.

IMPORTANT

THERMAL PROTECTION: If the rotator fails
to turn after 4 or 5 minutes of continuous
operation, the thermal switch comes into play.
This protective device in the transformer
automatically shuts off power if the rotator is
used continuously for too long. It will
automatically reset after 10 minutes.

1. Tom the Control Unit Power "ON' with the upper

right "ON-OFF" switch. The meter should be
illuminated and the needle should be to the right.

2.

Depress the brake lever (center) and hold.
Depress the CCW lever (left) and operate the
rotator to its full CCW position. Observe the
antenna cable on the first rotation to insure it
does not get fouled.

To operate this rotator, depress the brake lever, then
depress either the CCW lever or CW lever. Hold both
levers down until the antenna reaches the desired
heading. Release the direction lever, then the brake
lever.

GROUNDING

The tower, or other metal support device, must be
grounded to an 

earth 

ground at its location. Use

heavy copper cable looped so that if the tower comes
down for any reason, there will be adequate slack to
prevent the ground wire from breaking. Use one or
more 8 foot copper clad steel stakes driven into the
moist earth and fasten the wire securely at the stake
and at the tower.

As mentioned in the "Cautions" portion, the steel
chassis of the control box should be either
grounded to a metal cold water pipe in the house or
back to the electric service entrance box where the
power comes into the house. This normally is
accomplished with the wire of the 3-prong plug
which then depends on the wall outlet being
adequately grounded back to the service entrance
as to the utility ground. If there is any doubt, have
this checked by a licensed electrician.

Содержание CD-4511

Страница 1: ...on Manual B Rotator Unit C Controller Unit D Mounting Hardware Pack E Due to the wide variety of towers available each installation will have different requirements The gauge of the cable to connect the control unit to the rotator depends upon the distance between the rotator and control The longer the distance the larger the diameter of the wire required Various antennas or beams require differen...

Страница 2: ...otected Meter Transformer 120 VAC 23 VAC Optional 220 VAC 23 VAC continuous duty Meter DC Voltmeter 1000 ohms volts 1 MA full scale Meter Scale Direct Reading North centered 5 degree increments Optional Direct Reading South centered 5 degree increments Maxumim Antenna Size A Tower mounted as per Figure 3 8 5 square feet 79 sq m of wind surface area B Outside tower or mast mounted as per Fig 5 or 7...

Страница 3: ...gh wind see Unbalanced Weight and Wind Pressure 2 An Outside Tower Mount as per Figure 7 is the best type of installation when not using an inside tower mount The rotator is not as well protected but the installation is simpler 3 A telescoping or other type mast as shown in Figure 6 can also be used The lower mast support is required for this installation There are variations of mounting generally...

Страница 4: ...r is unterminated However if an 8 wire cable is used the Ham IV rotator can be installed at a later time without changing the cable or control If the Hy Gain Ham IV is required due to a larger antenna being installed it will only be necessary to purchase the Ham 1V Rotator Part Number 5137201 The control units and cable requirements are identical therefore only the installation of the heavier duty...

Страница 5: ...shing Note that the tower plate must be cut out to allow the connecting cable to pass through the plate 2 Reattach the wires in the same manner as used in the trial assembly and secure the wires to the tower in such a manner that the wires will not be strained 3 The rotator is attached to the tower plate by means of fourbolts and lockwashers see Figure 3 Spacer washers must be used between the rot...

Страница 6: ...ly to approximately 100 inch pounds of torque 8 Return the rotator to the full CW S position Mount the beam pointing South The coaxial cable should be looped in such a manner that it will not foul or tangle when the beam turns around in a circle to the full 3600 counterclockwise position The antenna rotates S to F counterclockwise on the first turn therefore slack should wrap counterclockwise arou...

Страница 7: ...minals on the rotator See Figure 4 3 Tape the rotator control cable to the mast at points 18 to 24 apart 4 Connect the antenna cable to the antenna follow manufacturer s recommendation Make sure you have enough slack for the 360 rotation The antenna rotates S to E counterclockwise during its first turn therefore slack should wrap counterclockwise around the mast See Figure 6 5 Attach the mast guy ...

Страница 8: ...Figure 6 Mast Mounted Rotator Figure 7 Rotator Mounted on Tower Top Plate ...

Страница 9: ...ly drilled A fifth hole must be drilled to cut to clear the control cable 3 Connect the control cable to the rotator after pass ing it through the tower plate Tighten the mounting bolts securely 4 Assemble the mast and antenna to the top of the rotator using the U bolts nuts and lockwashers through the rotator and clamps as shown in Figure 7 The maximum mast diameter that may be used is 2 1 16 O D...

Страница 10: ...s operation the thermal switch comes into play This protective device in the transformer automatically shuts off power if the rotator is used continuously for too long It will automatically reset after 10 minutes 1 Tom the Control Unit Power ON with the upper right ON OFF switch The meter should be illuminated and the needle should be to the right 2 Depress the brake lever center and hold Depress ...

Страница 11: ...e in the exact sequence as they were removed 3 Remove the top and bottom covers 4 Slip the lamp and holder off the lamp holder bracket Loosen the hex nut on the transformer that is holding the lamp holder bracket and swing the bracket clear of the wires leading to the printed circuit board If your beam was installed originally using the CD 45II with a North center scale the antenna mast must be lo...

Страница 12: ...ifferent oper ating voltages This results in sluggish or non operating performance burned out motors overheated transformers and burned out rotator potentiometers etc Most operational difficulties with rotators are traceable to broken shorted or grounded wires usually at the terminal strips Time spent in cutting the leads to exact lengths tinning forming and wrapping around terminals cutting insul...

Страница 13: ...e power transformer which could cause the line fuse to blow or overload the rectifier circuit so that the 1 8 amp fuse blows For full explanations refer to Figure 8 HELPFUL SUGGESTIONS Be sure to check your rotator cable for shorting open circuits incorrect wiring intermittent connections shorted terminals poor lead dress at terminals rodent damage and mast support or thrust b i bi di 1 Voltages w...

Страница 14: ...of control wires for loose connections caused by wind 2 Tape down control cable securely all the way to rotator 3 Check motor winding through control cable as outlined in Table 2 4 Check cable between leads Static lightning charges or direct hits will cause carbon arcs in control cable at numerous spots along the cable that cannot be seen This resistive path will break down with voltage applied to...

Страница 15: ...id 9 18 520057 Screw 6 32 x 3 8 Pan Head 1 19 567105 Washer 1 20 640076 Socket 8 pin 1 21 5088400 Lever Switch for S 3 S 4 S 5 1 22 450403 Relief Strain Heyco 3772 220 V version 2 23 506665 Screw 6 32 x 1 4 round head 2 24 560068 Washer Back up 220V version 1 25 1073501 Transformer Power 220V version 1 26 1073301 Transformer Power 120V version 1 27 5020200 Transformer Meter 220V version 1 28 50177...

Страница 16: ...Part No No Description Qty 40 506325 Bolt Hex Head 1 4 20 x 3 4 1 41 567110 Lockwasher Int 1 4 2 42 567120 Flatwasher 1 4 2 43 556960 Nut Hex 1 4 20 1 44 550029 Nut Wing 1 4 20 1 45 710083 Holder Bulb 1 46 567125 Lockwasher 10 Internal 4 Figure 9 Wiring Schematic ...

Страница 17: ...Figure 11 Control Unit Back View Figure 10 Control Unit Top View ...

Страница 18: ...6 Motor Assy l 25 5039800 Board Terminal 1 30 5105700 Screw 12 24 x 3 4 4 5042510 Accessory Kit 1 51 107632061 Screw round head 2 52 110820035 Bolt 1 4 20 x 1 1 4 4 53 5035100 Clamp mast 4 54 5035200 U bolt 4 55 5050200 Flat washer 4 56 5091400 Grommet 1 57 5033900 Terminal cover 1 58 556960 1 4 20 Nut 8 59 567115 1 4 split lockwasher 12 870598 Parts Pack Connectors 1 60 640077 Plug cinch 8 pin 1 ...

Страница 19: ...Figure 13 Overall View of CD 45II Rotator ...

Страница 20: ...Figure 14 Wiring Diagram ...

Страница 21: ...d no liability is assumed by Hy Gain as to its accuracy or completeness Changes maybe made from time to time so the user should verify all factors that may be critical This information is not to be construed as to authorizing or advising use of any patented invention HOLES TO BE 17 64 CLEARANCE DRILL ...

Страница 22: ...r warranty provided the product is returned postage prepaid to Hy Gain with a personal check cashiers check or money order for 8 00 covering postage and handling 3 Under no circumstances is Hy Gain liable for consequential damages to person or property by the use of any Hy Gain products 4 Out of warranty Service Hy Gain will repair any out of warranty product provided the unit is shipped prepaid A...

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