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English –

Reparation instructions

Checking and adjusting gear control
Rider 850/970

Checking and adjusting throttle control
Rider 1030/1200

Check the gear control adjustment by setting the
gear change lever to the ”N” position. When the
lever (4) goes easily into the neutral position, the
control is correctly adjusted.
In other cases, the control is adjusted in the
following way:

1
Detach the lock nut (1) on the ball joint.

2
Press the locking spring (2) backwards so that the
spherical socket (3) can be lifted away from the
pivot on the lever (4).

3
Adjust the spherical socket (3) position on the
connecting rod (5) until the right adjustment is
obtained.

4
Lock the setting with the lock nut (1) and press the
locking spring (2) into position.

1
Detach the locking nut (1) on the ball joint.

2
Press the locking spring (2) backwards so that the
spherical socket (3) can be lifted away from the pivot
on the lever (4).

3
Press the throttle pedal to the bottom and move the
lever (4) forwards as far as it goes using a
screwdriver.

4
Adjust the spherical socket (3) position on the
connecting rod (5) so that it just passes over the
pivot on the lever.

5
Lock the setting with the lock nut (1) and press the
locking spring (2) into position.

IMPORTANT INFORMATION
Check that the locking spring goes through the hole in
the spherical socket.

Eng-Verk Riders

97-04-28, 16.47

Содержание RIDER 1030 BIOCLIP

Страница 1: ...101 89 11 26 Rider 850 Rider 970 Rider 850 HST Rider 970 HST Rider 1030 Bioclip Rider 1200 Workshop Manual Eng Verk Riders front 97 04 29 09 47 1 ...

Страница 2: ...ostatic transmission Rider 850 HST 970 HST 26 Removal installation of hydrostatic transmission Rider 1030 1200 27 Replacing hydrostat trans axle seals 29 Ingoing axle 29 Outgoing axles 30 Hydrostatic transmission brake 31 Removal of brake 31 Installation of brake 31 Adjustment of brake 32 Bleeding hydrostatic transmission oil system 33 Adjustment of transmission neutral position 33 Transmission ma...

Страница 3: ...uch the silencer before it has cooled down Risk of burn injuries This especially applies if the ride on mower is equipped with a catalytic converter If consumed the lining on and in the catalytic converter element is dangerous to health Use protective gloves when working with the catalytic converter silencer The blades are sharp and can cause cutting injuries Always use protective gloves when you ...

Страница 4: ... 00 01 Wheel puller for Rider 850 and Rider 970 506 66 48 01 Puller for engine pulley 506 79 06 01 Ball ended Allen key 3 8 to unscrew the engine pulley socket head cap screw Briggs Stratton 506 89 92 01 Holder on for engine pulley removal 506 89 93 01 Tool for removing steer return spring 506 66 48 01 506 79 06 01 506 57 00 01 506 89 92 01 506 56 76 01 506 89 93 01 Eng Verk Riders 97 04 28 16 46 ...

Страница 5: ...axle nut 100 150 Nm Dimensions Rider 850 850 HST Rider 970 970 HST Length 2000 mm 2145 mm Width 960 mm 1050 mm 970 1260 mm 970 S 1120 mm 970 Bioclip Height 1060 mm 1060 mm Unladen weight 225 kg 240 kg Wheel base 820 mm 855 mm Track 610 mm Front 715 mm Rear 610 mm Front 710 mm 970 Bioclip Rear 620 mm 970 Bioclip Tyre size 16x6 50x8 16x6 50x8 Rider 1030 Bioclip Rider 1200 Length 2300 mm 2300 mm Widt...

Страница 6: ... with battery acid before it is used Fasten the steering wheel with steering column on the steering shaft Tighten the socket head cap screw make sure that it sits in its groove on the steering shaft Securely lock the socket head cap screw with the locking nut Fastening steering wheel Delivery measures IMPORTANT INFORMATION On Rider 1030 Bioclip and Rider 1200 the safety system contact is to be ass...

Страница 7: ...ed with more battery acid Charge the battery 12V 6A for one hour Check the level of acid and fill as is required with distilled water up to the correct level WARNING The battery acid is highly corrosive Use rubber gloves and protective glasses Avoid breathing in the acid fumes Measures for contact with acid External Rinse thoroughly with water Internal Drink large quantities of water or milk Conta...

Страница 8: ... flexible working tools throughout the year Rider 850 and Rider 970 can be delivered with a manual gear box or with hydrostatic transmission Rider 1030 and Rider 1200 are only available with hydrostatic transmission R I D E R 8 5 0 R I D E R 8 5 0 R I D E R 8 5 0 RIDER 850 RIDER 850 RIDER 850 R I D E R 9 7 0 R I D E R 9 7 0 R I D E R 9 7 0 Rider 850 has a mowing deck with rear ejection Rider 970 c...

Страница 9: ...hp single cylinder side valved engine with spray lubrication Rider 1030 Bioclip and Rider 1200 have 18 hp two cylinder top valved engines with pressure lubrication and a separate oil filter These engines can also be equipped with catalytic converters which reduce hydrocarbon and nitrogen oxide emissions by up to 65 and carbon monoxide emissions by 45 Rider 970 has a 15 5 hp single cylinder top val...

Страница 10: ...recision steering A Rider easily cuts around all obstacles that may be found on the lawn Thanks to the articulated steering the turning radius is extremely small the uncut circle when the steering wheel is fully turned is just 20 cm for the Rider 850 Outline diagram of the articulated steering function Rider 850 HST Rider 970 Rider 970 HST Rider 1030 Bioclip and Rider 1200 have a roller bearing 1 ...

Страница 11: ...means of a foot pedal Rider 850 and Rider 970 have a manual gear box with five forward gears neutral and one reverse gear This gear box is an inline type which means that you can change from neutral to fifth gear without having to go through all the other gears Manual gear box on Rider 850 and Rider 970 Hydrostatic transmission on Rider 1030 and Rider 1200 Hydrostatic transmission on Rider 850 HST...

Страница 12: ...e or with a bioclip deck Rider 970 has a cutting width of 965 mm although the bioclip version has a cutting width of 1030 mm Rider 1030 Bioclip has a bioclip deck and a cutting width of 1030 mm Rider 1200 has a mowing deck with rear discharge and a cutting width of 1200 mm Mowing deck on a Rider 1200 rear discharge Mowing deck on a Rider 970 S side discharge Mowing deck on a Rider 850 rear dischar...

Страница 13: ...he battery Remove the cable which leads from the starter relay to the start motor Mark up and remove the engine s electrical connections Remove the clamps which hold the throttle and choke wires Unhook the wires from their attachment in the carburettor Rider 850 970 have just one wire which controls both the throttle and the choke Eng Verk Riders 97 04 28 16 46 12 ...

Страница 14: ... of the silencer and lift out the plate Unscrew the safety guard attachments two skrews on each side and lift out the safety guard Rider 850 970 do not have a safety guard Remove the exhaust pipe clamps and the silencer s four holder screws Then remove the silencer and the exhaust pipe On Rider 850 970 the exhaust pipe is removed without removing the silencer Eng Verk Riders 97 04 28 16 46 13 ...

Страница 15: ...e of the engine pulley Unscrew and remove the socket head cap screw which holds the pulley and the engine axle together Use tool no 506 89 92 01 as a holder on Remove the pulley from the engine axle IMPORTANT INFORMATION When installing the engine it is important that the pulley groove 1 is in a position so the outgoing axle key 2 fits into the groove see diagram Also check that both spacing colla...

Страница 16: ... holder clamp the holder together and from below lead it up through the centre of the belt tensioner until it hooks over the tensioner s upper edge Position the pulley with tool no 506 79 06 01 and tighten it with moment 80 Nm Use tool no 506 89 92 01 as a holder on Attach the throttle and choke wires to the carburettor and position the wire clamps without tightening them Eng Verk Riders 97 04 28 ...

Страница 17: ... wire to the gas choke control Attach the silencer and exhaust pipe and tighten the holder screws and pipe clamps Rider 850 970 only exhaust pipe Securely fasten the protective plate over the silencer two screws on each side of the silencer Only Rider 1030 1200 Attach the safety guard Only Rider 1030 1200 Firmly press the fuel line against the fuel pump and tightly screw the pump s upper hose clam...

Страница 18: ...ing together the wires as shown in the diagram Without having to apply too much force the wires should be able to be squeezed to half the distance between them Stretch the wires by tightening the adjuster nuts one wire on each side of the ride on mower Do not overtension them they should only be tightened up to the steering rim Stretch both wires equally so that the steering wheel position is not ...

Страница 19: ...eck the wire tension see page 17 Removal installation of steering axle 1 Release the steering wires rear attachment 1 Remove the frame plate see page 17 2 Remove the steering wheel and steering column by releasing the lock nut and unscrewing the locking screw lift the steering wheel and steering column upwards 3 Remove the two steering wheel rod carriers 3 4 Remove the steering wheel rod circlip 4...

Страница 20: ... Nm Removal installation of wire wheel 1 Detach the steering wires rear attachment 1 2 Remove the screw 12 and detach the wire wheel 11 3 Remove the bearing s circlip 13 and knock out the bearing 14 4 To install the wire wheel the reverse order is applied After installation check the wire tension see page 17 For Rider 1030 Bioclip and Rider 1200 there is a complete set attachment wire wheel bushin...

Страница 21: ... The brake is adjusted in the following way 1 Release the lock nuts 1 2 Stretch the wire with the adjuster screw 2 until all the play in the wire disappears 3 Tighten the lock nuts 1 and finally check that the brake is correctly adjusted WARNING A badly adjusted brake can lead to reduced braking capacity 1 Remove the lock nuts 1 2 Stretch the wire with the adjuster screw 2 so that the distance bet...

Страница 22: ...rical socket 3 position on the connecting rod 5 until the right adjustment is obtained 4 Lock the setting with the lock nut 1 and press the locking spring 2 into position 1 Detach the locking nut 1 on the ball joint 2 Press the locking spring 2 backwards so that the spherical socket 3 can be lifted away from the pivot on the lever 4 3 Press the throttle pedal to the bottom and move the lever 4 for...

Страница 23: ... the earlier description see page 12 Block up the ride on mower in front of the articulated steering There should be a play A of 8 10 mm between the wire nipple and the lever Adjust the freewheel clutch wire as follows Pull off the rubber sleeve 1 Loosen the nuts 2 and stretch the wire with the adjuster screw 3 Tighten the lock nuts 2 after adjustment Release the tensioning wheel spring 1 Release ...

Страница 24: ...g is strongly tensioned and should be secured with tool no 506 89 93 01 before the nut is removed Take the upper bearing out upwards if it does not come out easily it should be knocked out from below Insert the new bearings and assemble the articulated steering in the reverse removal order After re assembly the wire tension should be checked see page 17 Also check that the controls and wires are c...

Страница 25: ...ning wheel arm 3 from the rear frame and detach the belt from the gear box pulley Detach the gear and brake wires 4 and 5 and remove the wires holding plates 6 Remove the circlip and washer from the swing axlel 7 and pull the rear frame out backwards Grease half of the axle the half without turn down and press it from the back into the steering spindle see diagram Attach the washer and circlip on ...

Страница 26: ...ge 20 22 Finally attach the transmission gear box cover 3 Removal installation of gear box 1 Attach a washer and circlip onto the swing axle 1 Firmly secure the wires holder plates 2 as well as the gear and brake wires 3 and 4 Connect the belt onto the pulley and tightly screw the tensioning wheel arm 5 onto the rear frame Attach the clutch wire 6 and the tensioning wheel spring 7 Block up the mac...

Страница 27: ... and lay the wire and cable to one side Release the disengaged clutch control spring 9 Block up the machine in front of the rear frame and remove the back wheels Remove the transmission cover Lower the garage jack and pull out the gear box Installation of the gear box is carried out in the reverse removing gear box order After installation check that the clutch brake and gear wires are correctly a...

Страница 28: ...mission is carried out in the reverse hydrostatic transmission removing order After installation check that the brake wire and throttle control are correctly adjusted see pp 20 22 Also check the oil level in the hydrostatic transmission and refill as is necessary Release the tensioning wheel spring 1 Remove the circlip 2 lift away the washer and fan from the ingoing axle Block up the machine in fr...

Страница 29: ...in the reverse hydrostatic transmission removing order After installation check that the brake wire and throttle control are correctly adjusted see pp 20 22 Also check the oil level in the container and refill as is necessary Detach the drive belt 1 and release the brake wire spring 2 Disconnect the brake wire 3 and dismantle the throttle control 4 Remove the spring 5 and the disengaged clutch con...

Страница 30: ...d the area around the sealing collar of all dirt and rust Insert a screwdriver between the sealing collar and the axle and bend the sealing collar out of the axle housing with a twisting motion IMPORTANT INFORMATION The area around the sealing collar must be absolutely clean If the hydrostatic oil is contaminated with dirt this can lead to a shorter hydrostatic transmission operational life Place ...

Страница 31: ... the sealing collar so that it is pressed in evenly all the way around and tight against the axle Remove the insulation tape from the axle and repeat as is necessary the entire procedure for the second axle Install the hydrostatic transmission in the ride on mower as indicated in the previous description see page 26 IMPORTANT INFORMATION Before the sealing collar is completely installed check that...

Страница 32: ...he holder with metal tabs on the brake arm Then turn the holder in towards the transmission Installation of brake 1 Put the brake drum on the axle and attach the circlip Assemble the brake lining packet on the transmission and tighten the three bolts and washers by hand Press the brake lever 1 backwards so that the brake lining locks the drum and draw the three bolts with moment to 27 Nm 20 ft lbs...

Страница 33: ...ment see diagram should be 4 8 mm 3 IMPORTANT INFORMATION Firmly attach the connecting rod so that the washer and the spring clip are on the outside of the brake lever see diagram Adjust the gap by Releasing the parking brake Loosening the connecting rod by removing the spring clip and the washer Turning the connecting rod in or out of the spring see diagram to adjust the gap Firmly attach the bra...

Страница 34: ...r should be increased to high idle 3 Repeat quick starts and emergency stops until the transmission responds as it should Finally check the hydrostatic transmission oil level and fill as is required The neutral position is adjusted by turning the hexagonal axle on the transmission see diagram Start the engine and set the throttle control to full throttle Unscrew the hexagonal axle lock nut and tur...

Страница 35: ...ke a mark on the transmission housing RS Slowly turn the axle anti clockwise until the drive shafts start to rotate forwards Slowly turn the axle clockwise until the drive shafts stop rotating forwards and make a mark on the transmission housing FS Turn the axle clockwise 1 3 of the distance between the marked stop points Hold the axle M8 firmly and tighten the lock nut M17 Check that the drive sh...

Страница 36: ...Bioclip 1200 Place the ride on mower on an even surface and measure the distance between the ground and the edge of the deck at the front and rear of the cover If the values correspond the deck is parallel Remove the front cover as well as the right and left fenders Unscrew the lock nuts 1 and 2 Note that the ends of the strut are right respective left handed Place a key over the chamfering 3 in t...

Страница 37: ...cover and the left and right hand fenders Release the strut by pulling out the rear pin 1 Lift the rear edge of the cover to relieve the parellel strut Release the lock nut 2 Screw out the fork 3 to raise or screw in the fork 3 to lower the rear edge of the cover Tighten the lock nut after adjustment 2 On completion of the adjustment the deck s parallelism should be re checked Fit the right and le...

Страница 38: ...6 Installing the mowing deck takes place in the reverse order to removal 1 Remove the front cover 2 Set the cutting height to the highest position Push the stop 1 in against the crossbar and then set the cutting height to the lowest position The mowing deck is now locked vertically 3 Relieve the tensioning roller 2 by disconnecting the spring 3 4 Bend the locking plate 5 forwards and press down th...

Страница 39: ...e on each side on the rear edge of the unit Installation of the mowing deck takes place in the reverse order WARNING When the lock pins are removed the deck will drop to the ground Make sure to keep your hands or fingers away from under the deck during the removal Replacing mowing deck belts Belt replacement on bioclip deck A bioclip deck is driven by two synchronous transmission belts which synch...

Страница 40: ...ear discharge the blades are driven by a single V belt Replace the V belt in the following way Release the spring which tensions the V belt and twist off the belt Installing the new belt is carried out in the reverse order Fit the new belts in the following way First twist on the lower belt and then the upper one Check that the blades are positioned in accordance with the diagram with 90 between t...

Страница 41: ...ade bearing and remove the entire bearing packet from the mowing deck 4 Remove the hub using a puller Do not lose the key which is found between the pulley and the axle 5 Remove the sheet metal safety washer Release the spring which tensions the V belt and twist off the belt Unscrew the screw which holds the pulley 2 and detach the pulley a puller may be needed for this Do not lose the key which i...

Страница 42: ... not fit into the key way IMPORTANT INFORMATION When screwing on the blade axle screws the transmission side should always be screwed first and then the blade screws Grinding and balancing of blades 1 Remove the blades according to the decription in the previous section Clamp the blade in a screw vice and file it so that it becomes sharp 2 Balance the blade as follows Fix for example a mandrel hor...

Страница 43: ...n lock 3 Microswitch lifting lever 4 Microswitch gear position 5 Fuse 15A 6 Starter relay 7 Engine charging 8 Engine stop Key to colour abbreviations in the electrical system SV Black RD Red BR Brown BL Blue VT White GL Yellow GR Green 8 7 6 1 5 3 2 4 Eng Verk Riders 97 04 28 16 49 42 ...

Страница 44: ...croswitch lifting lever 4 Microswitch gear position 5 Fuse 15A 6 Starter relay 7 Engine charging 8 Engine stop 9 Engine fuel valve Key to colour abbreviations in the electrical system SV Black RD Red BR Brown BL Blue VT White GL Yellow GR Green 9 8 7 6 1 5 3 2 4 Eng Verk Riders 97 04 28 16 49 43 ...

Страница 45: ...lectrical system SV Black RD Red BR Brown BL Blue VT White GL Yellow 1 Microswitch seat 2 Ignition lock 3 Microswitch lifting lever 4 Microswitch hydrostatic transmission 5 Fuse 15A 6 Starter relay 7 Engine charging 8 Engine stop 9 Engine fuel valve 8 7 6 1 5 4 2 3 9 Eng Verk Riders 97 04 28 16 49 44 ...

Страница 46: ... 7 1 Brake switch hydrostatic transmission 2 Microswitch mowing deck 3 Microswitch seat 4 Ignition lock 5 Timing unit 6 Starter relay 7 Engine Key to colour abbreviations in the electrical system RD Red BL Blue VT White SV Black GL Tellow BR Brown Eng Verk Riders 97 04 28 16 49 45 ...

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