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YT16542

Owner's Manual

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Содержание 96043002402

Страница 1: ... YT16542 Owner s Manual ...

Страница 2: ...king brake stop engine and remove keys before dismounting Disengage blades when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard Operate machine only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when ...

Страница 3: ...ach towed equipment except at the hitch point Follow the manufacturer s recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equip ment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop V SERVICE SAFE HANDLING OF GASOLINE To avoid personal injur...

Страница 4: ...d maintain your tractor properly Always observe the SAFETY RULES CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintaining caring for and using your tractor Follow the instructions under Maintenace and Stor age sections of this owner s manual SAFETY RULES 2 3 PRODUCT SPECIFICATIONS 4 CUSTOMER RESPONSIBILITIES 4 ASSEMBLY 6 8 OPERATION 9 14 MAINTENANCE SCHE...

Страница 5: ... Wheel Steering Wheel Adapter Steering Boot Steering Extension Shaft 1 Knob 2 Keys Slope Sheet Key 1 Oil Drain Tube 3TEERING 7HEEL Steering Wheel Adapter Steering Boot Steering Extension Shaft 1 Knob Seat ª OODª3COOP Seat ª OODª3COOP Washer Washer 1 Hex Bolt Lock Washer Insert ...

Страница 6: ...s bars are horizontal left to right and slide inside boot and onto adapter Assemble large flat washer 5 16 lock washer 5 16 hex bolt and tighten securely Snap steering wheel insert into center of steering wheel Remove protective materials from tractor hood and grill IMPORTANT CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID Your new tractor has bee...

Страница 7: ...estarting read understandandfollow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects TO ROLL TRACTOR OFF SKID See Op eration section for location and function of controls Raise attachment lift lever to its highest position Release parking brake by depressing clutch brake pe...

Страница 8: ...lled with fresh clean regular unleaded gasoline Become familiar with all controls their location and function Operate them before you start the engine Be sure brake system is in safe operating condition Be sure Operator Presence System and Reverse Op eration System ROS are working properly See the Operation and Maintenance sections in this manual CHECK TIRE PRESSURE The tires on your tractor were ...

Страница 9: ...entify safety inform ation about hazards which can result in death serious injury and or property damage DANGER indicates a hazard which if not avoided will result in death or serious injury WARNING indicates a hazard which if not avoided could result in death or serious injury CAUTION indicates a hazard which if not avoided might result in minor or moderate injury CAUTION when used without the al...

Страница 10: ...he engine C PARKING BRAKE Locks clutch brake pedal into the brake position D THROTTLE CHOKECONTROL Usedforstartingand controlling engine speed E ATTACHMENT CLUTCH LEVER Used to engage the mower blades or other attachments mounted to your tractor Our tractors conform to the applicable safety standards of the American National Standards Institute FIG 3 E A B F C H G D J F IGNITION SWITCH Used for st...

Страница 11: ...ground drive depress clutch brake pedal all the way down Move gear shift lever J to neutral position ENGINE Move throttle control D between half and full speed fast position NOTE Failure to move throttle control between half and full speed fast position before stopping may cause en gine to backfire Turn ignition key F to STOP position and remove key Alwaysremovekeywhenleavingtractortoprevent unaut...

Страница 12: ...testopbeforeshifting or changing gears Failure to do so will shorten the useful life of your transaxle J TO ADJUST MOWER CUTTING HEIGHT See Fig 8 The position of the attachment lift lever A determines the cutting height Put attachment lift lever in desired cutting height slot The cutting height range is approximately 1 to 4 The heights are measured from the ground to the blade tip with the engine ...

Страница 13: ... before starting up or down hills Avoid stopping or changing speed on hills If stopping is absolutely necessary push clutch brake pedal quickly to brake position and engage parking brake Move gearshift lever to 1st gear Be sure you have allowed room for tractor to roll slightly as you restart movement To restart movement slowly release parking brake and clutch brake pedal Make all turns slowly BEF...

Страница 14: ...Before starting read the warm and cold starting procedures below Insertkeyintoignitionandturnkeyclockwiseto START position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute If the engine does not start after several attempts move throttle control to fast position wait a few minutes and try again If engine still does not start move the...

Страница 15: ...t cover items that have beensubjectedtooperatorabuseornegligence Toreceive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor At least once a season check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual At least ...

Страница 16: ...ction as described repair the problem immediately The engine should not start unless the brake pedal is fully depressed and the attachment clutch control is in the disengaged position CHECK OPERATOR PRESENCE SYSTEM Whentheengineisrunning anyattemptbytheoperator to leave the seat without first setting the parking brake should shut off the engine When the engine is running and the attachment clutch ...

Страница 17: ... expected operating temperature Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year Check the crankcase oil level before starting the engine and after each eight 8 hours of operation TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE SAE VISCOSITY GRADES 20 0 30 40 80 100 30 20 0 20 30 40 F C 32 10 10 60 5W 30 10W30 oil_vis...

Страница 18: ...de of mower and disconnect mower suspension arm A from chassis pin B and rear lift link C from rear mower bracket D remove retainer springs and washers CAUTION AFTER REAR LIFT LINKS ARE DISCONNECTED THE ATTACH MENT LIFT LEVER WILL BE SPRING LOADED HAVE A TIGHT GRIP ON LIFT LEVER WHEN CHANGING POSITION OF THE LEVER Slide mower out from under right side of tractor IMPORTANT IF AN ATTACHMENT OTHER TH...

Страница 19: ...pring Repeat on opposite side of tractor ATTACH REAR LIFT LINKS C Lift rear corner of mower and position slot in link assembly over pin D on rear mower bracket and secure with washer and retainer spring Insert end of link E into hole in front mower bracket and secure with washer and retainer spring J Hook end of clutch cable spring Q into hole in idler arm R Push clutch cable housing guide P into ...

Страница 20: ... side of mower or to the right to raise LH side of mower NOTE Each full turn of adjustment nut will change mower height about 3 16 Test your adjustment by mowing some uncut grass and visually checking the appearance Readjust if necessary until you are satisfied with the results PRECISION SIDE TO SIDE ADJUSTMENT See Fig 22 With all tires properly inflated park tractor on level ground or driveway CA...

Страница 21: ...ush the tractor forward If the rear wheels rotate then the brake needs to be serviced Contact a qualified service center 02954 Manual A B D E F G TO REPLACE MOTION DRIVE BELT See Fig 27 Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest BELT REMOVAL 1 Remove mower See TO REMOVE MOWER section in this manual ...

Страница 22: ...29 WARNING Lead acid batteries gen erate explosive gases Keep sparks flameandsmokingmaterialsawayfrom batteries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See BATTERY in the Maintenance section of this manual If jumper cables are used for emergency starting follow this procedure IMPORTANT YOURTRACTORISEQUIPPEDWITHA12VOLT ...

Страница 23: ...CONNECTOR HOOD TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash 02021 02182 FIG 30 FIG 31 SEAT PAN BATTERY BOX DOOR KEPS NUT HEX BOLT POSITIVE RED CABLE NEGATIVE BLACK CABLE REPLACING BATTERY See Fig 30 AND 31 WARNING Do not short battery ter minals by allowing a wrench or any other object to contact both terminals at the same time Before ...

Страница 24: ...FUELSYSTEMPARTSSUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOLORMETHANOL CANATTRACTMOISTUREWHICH LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Empty the fuel tank by starting the engine and let it run until the fuel lines and ...

Страница 25: ...Faulty ignition switch 7 Check replace ignition switch 8 Faulty solenoid or starter 8 Check replace solenoid or starter 9 Faulty operator presence switch es 9 Contact an authorized service center department Engine clicks but will not 1 Weak or dead battery 1 Recharge or replace battery start 2 Corroded battery terminals 2 Clean battery terminals 3 Loose or damaged wiring 3 Check all wiring 4 Fault...

Страница 26: ...el speed too fast 2 Shift to slower speed 3 Wet grass 3 Allow grass to dry before mowing 4 Mower deck not level 4 Level mower deck 5 Low uneven tire air pressure 5 Check tires for proper air pressure 6 Worn bent or loose blade 6 Replace sharpen blade Tighten blade bolt 7 Buildup of grass leaves and trash under mower 7 Clean underside of mower housing 8 Mower drive belt worn 8 Replace mower drive b...

Страница 27: ...CURE YOUR WIRING SCH11 IGNITION SWITCH CIRCUIT POSITION OFF B A1 RUN OVERRIDE B S A1 START M G A1 B A1 RUN MAKE L A2 ATTACHMENT CLUTCH CLUTCH OFF BLACK BLACK WHITE BLUE BLUE BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLACK D E R RED WHITE WHITE GRAY GRAY BLACK BLACK POWER OUTLET OPTIONAL 12V BLACK A AMMETER OPTIONAL RED BLACK BROWN HEADLIGHTS LIGHT SWITCH ORANGE LIGHTING SYSTEM OUTPUT 5 AMP AC 3600...

Страница 28: ...CTOR MODEL NO YT16542 96043002402 PRODUCT NO 960 43 00 24 ELECTRICAL 30 33 34 22 79 21 41 42 26 43 27 40 71 16 87 25 T02K 90 28 55 With 12V Outlet Option 59 103 With Service Minder Option 46 46 94 92 29 93 2 ...

Страница 29: ...532 19 27 49 Switch Seat 30 532 19 33 50 Switch Ign 33 532 14 04 01 Key Ignition 34 532 11 07 12 Switch Light Reset 40 532 40 10 98 Harness Ign Dash 41 817 72 04 08 Screw Thd Cut 1 4 20 x 1 2 42 532 13 15 63 Cover Terminal 43 532 19 25 07 Solenoid 55 817 06 05 12 Screw Thdrol 5 16 18 x 1 2 TYTT 71 532 40 04 49 Harness Ign 79 532 17 52 42 Socket Asm Bulb Twistlock 87 532 19 78 02 Switch Interlock C...

Страница 30: ...30 TRACTOR MODEL NO YT16542 96043002402 PRODUCT NO 960 43 00 24 CHASSIS CHASSIS TEX GT HUSQ 202 203 18 130 214 206 204 234 205 14 238 239 183 68 217 159 2 159 159 159 ...

Страница 31: ... 177 532 19 52 28 Bushing Steering 180 532 19 42 60 Chassis 181 532 40 30 25 Bushing Mtg Fender Crgo 182 532 19 89 17 Dash Lower 183 874 78 05 20 Bolt 5 16 18 unc x 1 1 4 191 532 40 66 65 Insert Reflective 194 873 90 05 00 Nut Lock Hex Flange 5 16 18 195 532 41 11 15 Plug Dash 196 532 40 28 43 Console Asm Deck Lift 202 532 41 10 74 Vent Side Hood RH 203 532 41 10 75 Vent Side Hood LH 204 532 41 11...

Страница 32: ...2 17 50 39 Cap Axle Blk 1 50 x 1 00 9 532 10 62 68 Tire R 18 x 9 5 8 Turf Saver 532 42 05 31 Tire R 18 x 9 5 8 Turf Saver LT 10 532 12 49 26 Tube Rear 11 532 13 83 37 Rim Asm 8 Rear Service 532 14 43 34 Sealant Tire 10 oz Tube 11 9 1 532 41 16 58 Decal Warning 2 532 40 28 32 Decal Hood 4 532 40 83 55 Decal Hood Panel 5 532 18 09 41 Decal Customer Respons 6 532 41 01 18 Decal Replacement 7 532 40 4...

Страница 33: ...4 05 00 Washer Lock 5 16 35 532 19 47 32 Gear Sector Plate 45 819 11 38 12 Washer 11 32 ID x 2 3 8 x 12 Ga 50 873 90 06 00 Nut Lock 3 8 16 NOTE All component dimensions given in U S inches 1 inch 25 4 mm KEY PART NO NO DESCRIPTION 53 532 18 89 67 Washer Hardened 793 x 1 637 x 060 54 874 76 06 36 Bolt 3 8 16 x 2 1 4 55 532 19 76 36 Spacer Brace Axle 57 532 40 74 65 Bracket Upstop 58 532 19 47 47 Bo...

Страница 34: ...24 DRIVE 70 74 56 185 186 189 49 187 50 51 190 52 51 29 165 166 64 188 172 172 116 193 2 73 17 26 195 125 125 125 161 35 175 192 158 134 192 157 141 140 139 23 178 174 1 22 15 15 203 184 167 160 42 DRIVE TEX ENDER 159 159 166 2 37 205 33 155 61 1 162 162 202 221 ...

Страница 35: ...30 Asm Shift 139 874 55 04 12 Bolt 1 4 28 unf Gr 8 w Patch 140 810 04 04 00 Washer Lock Hvy Helical 1 4 141 819 09 12 10 Washer 9 32 x 3 4 x 10 Ga 155 812 00 00 28 Ring Retainer 157 532 10 57 01 Washer Plate Shift 158 532 19 43 52 Belt Keeper 159 876 02 04 12 Pin Cotter 1 8 x 3 4 160 532 16 94 84 Retainer Clip 161 532 19 54 03 Spring Return Clutch 162 532 19 57 85 Spacer Trans 165 532 19 62 12 Bus...

Страница 36: ...36 TRACTOR MODEL NO YT16542 96043002402 PRODUCT NO 960 43 00 24 ENGINE 21 20 OPTIONAL EQUIPMENT Spark Arrester 29 18 15 37 28 engine bs 1cyl tex_4 12 42 85 9 90 84 45 1 81 82 69 2 79 97 96 ...

Страница 37: ...DEL NO YT16542 96043002402 PRODUCT NO 960 43 00 24 ENGINE Engine Power Rating Information The gross power rating for individual gas engine models is labeled in accordance with SAE Society of Automotive Engi neers code J11940 Small Engine Power Torque Rating Procedure and rating performance has been obtained and corrected in accordance with SAE J1995 Revision 2002 5 Actual gross engine power will b...

Страница 38: ...sion 87 532 19 42 09 Pin Cotter 7 16 Bow Tie Lock 88 532 41 07 10 Spring Lift Assist 89 819 19 19 12 Washer Clear Zinc KEY PART NO NO DESCRIPTION NOTE All component dimensions given in U S inches 1 inch 25 4 mm KEY PART NO NO DESCRIPTION 90 532 19 42 08 Pin Cotter 5 16 Bow Tie Lock 91 532 19 51 81 Link Lift Susp Mower Rear 97 817 00 06 12 Screw 3 8 16 x 3 4 98 532 19 52 70 Link Lift Susp Front Mow...

Страница 39: ...9 91 80 Pan Seat 12 532 19 93 70 Bracket Mnt Seat 13 532 12 12 48 Bushing Snap 14 872 05 04 12 Bolt 1 4 20 x 1 2 15 532 13 43 00 Spacer Split 16 532 12 37 40 Spring 17 532 12 39 76 Nut Lock 1 4 19 532 19 93 72 Knob Seat 21 532 17 18 52 Bolt Shoulder 5 16 18 37 873 80 05 00 Nut Lock 5 16 18 unc 42 532 19 93 71 Washer Cup Seat KEY PART NO NO DESCRIPTION KEY PART NO NO DESCRIPTION NOTE All component ...

Страница 40: ...40 TRACTOR MODEL NO YT16542 96043002402 PRODUCT NO 960 43 00 24 MOWER DECK MAN 4EX 4 R 70 7 7 37 67 152 ...

Страница 41: ...19 61 06 Pulley Idler Flat 37 819 13 13 16 Washer 38 532 19 91 89 Keeper Belt LH Mandrel 40 873 90 06 00 Nut Lock Flg 3 8 16 unc 42 532 19 84 10 Spring Torsion Brake 43 532 19 72 56 Spring Torsion Retainer 46 532 13 77 29 Screw Thd Roll 1 4 20 x 5 8 47 532 19 72 50 Bracket Clutch Cable 55 532 19 72 49 Arm Idler 56 532 19 90 92 Spacer Retainer 57 817 00 06 16 Screw 3 8 16 x 1 59 532 14 10 43 Guard ...

Страница 42: ...42 SERVICE NOTES ...

Страница 43: ... never across the face Do not mow slopes greater than 15 degrees Make turns gradually to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes 1 Fold this page along dotted line indicated above 2 Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure 3 Sight across the fold in the direction of hill slope ...

Страница 44: ...532 41 13 87 Rev 7 04 29 08 CL Printed in U S A ...

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