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Page 9

ELECTRICAL

GENERATOR CAPACITy

Make sure the generator can supply enough continuous (run-
ning) and surge (starting) watts for the items you will power 
at the same time. Follow these simple steps.
1.  Select the items you will power at the same time.
2.  Total the continuous (running) watts of these items. This 

is the amount of power the generator must produce to 
keep the items running. See the wattage reference chart 
at right.

3.  Estimate how many surge (starting) watts you will need. 

Surge  wattage  is  the  short  burst  of  power  needed  to 
start electric motor-driven tools or appliances such as a 
circular saw or refrigerator. Because not all motors start 
at the same time, total surge watts can be estimated by 
adding only the item(s) with the highest additional surge 
watts to the total rated watts from step .

Example:

Tool or Appliance

Continuous 

(Running) Watts

Surge

(Starting) Watts

Window AC, 
10,000 BTU

100

1800

Refrigerator

700

00

1/3 HP Well Pump

1000

000

7 in. Television

500

0

Light (75 Watts)

75

0

3475 Total

Running Watts

00 Highest 

Surge Watts

 

Total Continuous (Running) Watts 

3475

 

Plus Highest Additional Surge Watts  + 00

 

Equals Total Generator Output Required 

  5675

POWER MANAGEMENT

To prolong the life of the generator and attached devices, 
it is important to take care when adding electrical loads to 
the generator. There should be nothing connected to the 
generator outlets before starting its engine. The correct and 
safe way to manage generator power is to sequentially add 
loads as follows:
1.  With nothing connected to the generator, start the engine 

as described later in this manual.

.  Plug in and turn on the first load, preferably the largest 

load you have.

3.  Permit  the  generator  output  to  stabilize  (engine  runs 

smoothly and attached device operates properly).

4.  Plug in and turn on the next load.
5.  Again, permit the generator to stabilize.
6.  Repeat steps 4 and 5 for each additional load.
Never  add  more  loads  than  the  generator  capacity.  Take 
special care to consider surge loads in generator capacity 
as previously described.

Tool or Appliance

Typical

Continuous*  

 (Running) 

Watts

Typical 

Surge 

 (Starting) 

Watts

Essentials

Light Bulb − 75 Watt

 

75

 

75

Refrigerator/Freezer

 

700

00

Sump Pump − 1/2 HP

1050

00

Water Well Pump − 1/3 HP

1000

1500

Electric Water Heater

4000

   

0

Heating/Cooling

Furnace Fan − 1/2 HP

 

800

350

Window AC − 10,000 BTU

100

1800

Space Heater

1800

   

0

Kitchen

Microwave Oven − 1000 Watt

1000

   

0

Coffee Maker

1000

   

0

Electric Stove − Single Element

100

   

0

Toaster Oven

100

   

0

Family Room

VCR

 

100

   

0

CD/DVD Player

 

100

   

0

Stereo Receiver

 

450

   

0

Color Television − 27 in.

 

500

   

0

Other

Security System

 

500

   

0

Curling Iron

1500

   

0

Garage Door Opener − 1/2 HP

 

875

350

Hair Dryer − 1/2 HP

150

   

0

DIy/Job Site

Quartz Halogen Work Light

1000

   

0

Airless Sprayer − 1/3 HP

 

600

100

Reciprocating Saw

 

960

   

0

Electric Drill − 1/2 HP

 

600

 

900

Circular Saw − 7-1/4 in.

1400

300

Miter Saw − 10 in.

1800

1800

Planer/Jointer − 6 in.

1800

1800

Table Saw/Radial Arm Saw − 10 in.

000

000

Air Compressor − 1 HP

1600

4500

*Wattages listed are approximate. Check tool or appliance for actual wattage.

CAUTION:  

Do not overload the generator’s capacity. Exceeding the 
generator’s wattage/amperage capacity can damage the 
generator and/or electrical devices connected to it. 

Содержание HU40500 Series

Страница 1: ...nd operator safety When properly cared for it will give you years of rugged trouble free performance Thank you for your purchase DANGER You WILL be KILLED or SERIOUSLY HURT if you do not follow the instructions in this operator s manual OPERATOR S MANUAL PORTABLE GENERATOR 5 000 WATT HU40500 Series 120 240VAC CA 120V AC CA Cord Retainer Cord Retainer ...

Страница 2: ... grounded plugs 2 Use an extension cord with a 3 pole receptacle and a 3 prong plug at opposite ends to ensure continuity of the ground protection from the generator to the appliance Check and adhere to all applicable federal state and local regulations relating to grounding specifications Consult a qualified electrician or service personnel if the grounding instructions are not completely underst...

Страница 3: ...nd pets at least 10 feet away Wear sturdy and dry shoes or boots Do not operate while barefoot Do not operate generator when you are tired or under the influence of drugs alcohol or medication Keep all parts of your body away from any moving parts and all hot surfaces of the unit Do not touch bare wire or receptacles Do not use generator with electrical cords which are worn frayed bare or otherwis...

Страница 4: ...y Do not connect to a building s electrical system unless a transfer switch has been properly installed by a qualified electrician Do not allow the generator s gas tank to overflow when filling Fill to 1 in below the top neck of the gasoline tank to allow for fuel expansion Check the ventilation hole in side the fuel tank cap for debris Do not block the vent Do not smoke when filling the generator...

Страница 5: ...ace shield when operating this product Safety Alert Precautions that involve your safety Electric Shock Failure to use in dry conditions and to observe safe practices can result in electric shock Toxic Fumes Running generator gives off carbon monoxide an odorless color less poison gas Breathing carbon monoxide can cause nausea fainting or death Fire Explosion Fuel and its vapors are extremely flam...

Страница 6: ...sult in severe eye damage Before beginning power tool operation always wear safety goggles or safety glasses with side shields and when needed a full face shield We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields Always wear eye protection which is marked to comply with ANSI Z87 1 WARNING SYMBOLS SAVE THESE INSTRUCTIONS The following signal wo...

Страница 7: ...oline Do not overfill Full level is 1 in below the top of the fuel neck Stop the en gine for five minutes before refueling to avoid the heat from the muffler igniting fuel vapors engine LUBRICANT warning You must add lubricant before first op erating the generator The oil reservoir capacity is 1 1 qt Always check the lubricant level before each operation The lubricant level should always reg ister...

Страница 8: ... appliance being used compared to the rated output of the generator Motor Size H P Running Watts Watts Required to Start Motor Repulsion Induction Capacitor Split Phase 1 8 275 600 850 1200 1 6 275 600 850 2050 1 4 400 850 1050 2400 1 3 450 975 1350 2700 1 2 600 1300 1800 3600 3 4 850 1900 2600 1 1100 2500 3300 extension cord See Figure 1 Thegeneratorissuppliedwitha25ft 12GASJTW4 conductor 105ºC e...

Страница 9: ... connected to the generator start the engine as described later in this manual 2 Plug in and turn on the first load preferably the largest load you have 3 Permit the generator output to stabilize engine runs smoothly and attached device operates properly 4 Plug in and turn on the next load 5 Again permit the generator to stabilize 6 Repeat steps 4 and 5 for each additional load Never add more load...

Страница 10: ... or Champion RL86C Engine Lubricant Volume 1 1 qt Fuel Volume 6 gal FEATURES Fig 2 recoil starter grip air filter choke lever AC CIRCUIT BREAKER 240 volt AC 20 AMP receptacle 120 volt AC 20 amp receptacles fuel tank oil cap dipstick oil drainage bolt fuel cap Generator Rated Voltage 120V 240V Rated Amps 41 7A 20 8A Rated Output 5 000 W Maximum Output 6 250 W Rated Frequency 60 Hz Dimensions Length...

Страница 11: ...tension cord equipped with a twist lock plug on one end and four 120V receptacles on the other is provided with the generator fuel tank The fuel tank has a capacity of 6 gallons fuel valve The flow of fuel through the generator is controlled by the position of the fuel valve ground terminal The ground terminal is used to assist in properly ground ing the generator to help protect against electrica...

Страница 12: ...ck Nut 1 4 20 2 9 Washer 1 4 in 2 The following items are included with the generator 10 Rubber Foot 2 11 Bolt 1 4 20 x 1 1 2 in 2 12 Flange Nut 5 16 18 2 13 Washer 5 16 in 2 14 Bolt 5 16 18 x 1 in 2 15 Frame Support 1 16 Engine Lubricant 1 Operator s Manual not shown 1 Key No Description Qty Key No Description Qty 3 4 1 5 2 7 6 14 12 15 11 8 10 9 13 16 ...

Страница 13: ...e Failure to comply could result in possible serious personal injury NOTE Do not put fuel or lubricant in the generator before installing the feet frame support and wheels installing feet on the frame support See Figure 3 Locate the following items 2 rubber feet 2 lock nuts 1 4 20 2 washers 1 4 in 2 bolts 1 4 20 x 1 1 2 in Insert bolt through foot then through frame support as shown Thread washer ...

Страница 14: ...heel Thread another washer on the bolt then slide the bolt through the U bracket frame on generator Place a washer on end of bolt Install nut on bolt and tighten securely Repeat the process on the other side to install second wheel securing the handle See Figures 5 6 Locate the following items Handle lock pin Lanyard Attach the lanyard to the handle lock pin and the handle as shown in figure 5 Ins...

Страница 15: ...NLY use a generator outdoors and far away from open windows doors and vents These openings can pull in generator exhaust Even when you use a generator correctly CO may leak into the home ALWAYS use a battery powered or bat tery backup CO alarm in the home If you start to feel sick dizzy or weak after the generator has been running move to fresh air RIGHT AWAY See a doctor You could have carbon mon...

Страница 16: ...g an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the pump The following are the EPA approved percentages of oxygenates Ethanol ethyl or grain alcohol 10 by volume You may use gasoline containing up to 10 ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol Do not use E85 fuel MTBE methyl tertiary ...

Страница 17: ... replaced at an authorized service center GENERAL MAINTENANCE Keep the generator in a clean and dry environment where it is not exposed to dust dirt moisture or corrosive vapors Do not allow the cooling air slots in the generator to become clogged with foreign material such as leaves etc Do not use a garden hose to clean the generator Water en tering the fuel system or other internal parts of the ...

Страница 18: ...rder to ensure proper engine operation To check Remove the spark plug cap Clean any dirt from around base of spark plug Remove spark plug using wrench not included Inspect spark plug for damage and clean with a wire brush before reinstalling If insulator is cracked or chipped spark plug should be replaced NOTE If replacing use the following recommended spark plugs or equivalent NGK BR 6HS or Champ...

Страница 19: ...h off O Turn the fuel valve to the OFF position Remove the fuel line from the petcock by squeezing the ends of the retaining clip and sliding the fuel line off Install one end of a drain line over the petcock and place the other end in a fuel container large enough to catch the fuel being drained from the tank Turn the fuel valve to the ON position When the fuel has drained from the tank close the...

Страница 20: ... to distribute the oil Reinstall spark plug Change engine lubricant After removal from storage Fill with fresh gasoline MAINTENANCE MAINTENANCE SCHEDULE Before each use After 1st month or 20 hours of operation Every 3 months or 50 hours of operation Every 6 months or 100 hours of operation Every year or after 300 hours of operation Check Engine Lubricant Change Engine Lubricant Check Air Filter Cl...

Страница 21: ...does not work Circuit breaker is off Item plugged in is defective Turn ON the AC circuit breaker Try a different item Generator makes a spark knock or pinging noise Anoccasionallight knocking or ping ing under heavy load is not a cause for concern However if the knocking or pinging occurs under normal load at a steady engine speed the problem may be with the brand of gasoline be ing used Switch to...

Страница 22: ...glect alteration modification the effects of corrosion erosion normal wear and tear or repairs by other than the Company or its authorized service representative Warranty is voided if the customer fails to install maintain and operate the product in accordance with the instruc tions and recommendations of the Company as set forth in the Product s operator s manual or if the Product is used as rent...

Страница 23: ...clogged or damaged or missing flywheel fan inlet air passages cooling fins or air shrouds Dirt or grit related wear caused by improper air cleaner maintenance most often resulting in worn piston piston rings cylinders valves valve guides carburetor or other internal components Broken or scored parts caused by low lubricant level dirty or improper grade of lubricant Engine tune ups and normal maint...

Страница 24: ...r nearest Authorized Service Center MODEL NO AND SERIAL NO The model number of this product will be found on a plate attached to the engine Please record the model number and serial number in the space provided below HOW TO ORDER REPAIR PARTS When ordering repair parts always give the following information MODEL NUMBER SERIAL NUMBER WARNING The engine exhaust from this product contains chemicals k...

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