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IMPORTANT SAFETy INSTRUCTIONS

DANGER:

Carbon Monoxide.

 Using a generator indoors WILL KILL 

YOU IN MINUTES.
Generator exhaust contains high levels of carbon mon-
oxide (CO), a poisonous gas you cannot see or smell. If 
you can smell the generator exhaust, you are breathing 
CO. But even if you cannot smell the exhaust, you could 
be breathing CO.

 

Never use a generator inside homes, garages, crawl-
spaces, or other partly enclosed areas. Deadly levels 
of carbon monoxide can build up in these areas. Us-
ing a fan or opening windows and doors does NOT 
supply enough fresh air.

 

ONLY use a generator outdoors and far away from 
open  windows,  doors,  and  vents.  These  openings 
can pull in generator exhaust.

Even when you use a generator correctly, CO may leak 
into the home. ALWAYS use a battery-powered or bat-
tery-backup CO alarm in the home.
If you start to feel sick, dizzy, or weak after the generator 
has been running, move to fresh air RIGHT AWAY. See a 
doctor. You could have carbon monoxide poisoning.

WARNING:

Read and understand all instructions.

 Failure to follow 

all instructions listed below may result in electrocution, 
fire, and/or carbon monoxide poisoning, which will cause 
death or serious injury.

WARNING:

National Electric Code requires generator to be grounded 
to an approved earth ground. Before using the ground 
terminal, consult a qualified electrician, electrical inspec-
tor,  or  local  agency  having  jurisdiction  for  local  codes 
or ordinances  that  apply  to  the  intended  use  of  the 
 generator.

SAVE THESE INSTRUCTIONS

This manual contains important instructions for HU40500 
that should be followed during installation and maintenance 
of the generator and batteries.

 

Do not allow children or untrained individuals to use this 
unit.

 

Never start or run the engine inside a closed or partially 
enclosed area. Breathing exhaust fumes will kill you.

 

Wear eye protection which is marked to comply with ANSI 
Z87.1 as well as hearing protection when operating this 
equipment.

 

Keep all bystanders, children, and pets at least 10 feet 
away.  

 

Wear sturdy and dry shoes or boots. Do not operate while 
barefoot.

 

Do not operate generator when you are tired or under the 
influence of drugs, alcohol, or medication.

 

Keep all parts of your body away from any moving parts 
and all hot surfaces of the unit.

 

Do not touch bare wire or receptacles.

 

Do  not  use  generator  with  electrical  cords  which  are 
worn, frayed, bare, or otherwise damaged.

 

Before storing, allow the engine to cool and drain fuel 
from the unit.

 

Do not operate or store the generator in rain, snow, or 
wet weather.

 

Store  the  generator  in  a  well-ventilated  area  with  the 
fuel  tank  empty.  Fuel  should  not  be  stored  near  the 
 generator.

 

Empty fuel tank, close fuel valve, and restrain the unit 
from moving before transporting in a vehicle.

 

Allow engine to cool for five minutes before refueling.

 

To reduce the risk of fire and burn injury, handle fuel with 
care. It is highly flammable.

 

Do not smoke while handling fuel.

 

Store fuel in a container approved for gasoline.

 

Position the unit on level ground, stop engine, and allow 
to cool before refueling.

 

Loosen fuel cap slowly to release pressure and to keep 
fuel from escaping around the cap.

 

Tighten the fuel cap securely after refueling.

 

Wipe spilled fuel from the unit.

 

Never attempt to burn off spilled fuel under any circum-
stances.

 

Generators vibrate in normal use. During and after the 
use  of  the  generator,  inspect  the  generator  as  well  as 
extension cords and power supply cords connected to 
it  for  damage  resulting  from  vibration.  Have  damaged 
items repaired or replaced as necessary. Do not use plugs 
or cords that show signs of damage such as broken or 
cracked insulation or damaged blades.

 

For power outages, permanently installed stationary gen-
erators are better suited for providing back-up power to 
the home. Even a properly connected portable generator 
can become overloaded. This may result in overheating 
or stressing the generator components, possibly leading 
to generator failure.

 

Use only authorized replacement parts and accessories 
and follow instructions in the 

Maintenance

 section of this 

manual.  Use  of  unauthorized  parts  or  failure  to  follow 
maintenance instructions may create a risk of shock or 
injury.

Содержание HU40500 Series

Страница 1: ...nd operator safety When properly cared for it will give you years of rugged trouble free performance Thank you for your purchase DANGER You WILL be KILLED or SERIOUSLY HURT if you do not follow the instructions in this operator s manual OPERATOR S MANUAL PORTABLE GENERATOR 5 000 WATT HU40500 Series 120 240VAC CA 120V AC CA Cord Retainer Cord Retainer ...

Страница 2: ... grounded plugs 2 Use an extension cord with a 3 pole receptacle and a 3 prong plug at opposite ends to ensure continuity of the ground protection from the generator to the appliance Check and adhere to all applicable federal state and local regulations relating to grounding specifications Consult a qualified electrician or service personnel if the grounding instructions are not completely underst...

Страница 3: ...nd pets at least 10 feet away Wear sturdy and dry shoes or boots Do not operate while barefoot Do not operate generator when you are tired or under the influence of drugs alcohol or medication Keep all parts of your body away from any moving parts and all hot surfaces of the unit Do not touch bare wire or receptacles Do not use generator with electrical cords which are worn frayed bare or otherwis...

Страница 4: ...y Do not connect to a building s electrical system unless a transfer switch has been properly installed by a qualified electrician Do not allow the generator s gas tank to overflow when filling Fill to 1 in below the top neck of the gasoline tank to allow for fuel expansion Check the ventilation hole in side the fuel tank cap for debris Do not block the vent Do not smoke when filling the generator...

Страница 5: ...ace shield when operating this product Safety Alert Precautions that involve your safety Electric Shock Failure to use in dry conditions and to observe safe practices can result in electric shock Toxic Fumes Running generator gives off carbon monoxide an odorless color less poison gas Breathing carbon monoxide can cause nausea fainting or death Fire Explosion Fuel and its vapors are extremely flam...

Страница 6: ...sult in severe eye damage Before beginning power tool operation always wear safety goggles or safety glasses with side shields and when needed a full face shield We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields Always wear eye protection which is marked to comply with ANSI Z87 1 WARNING SYMBOLS SAVE THESE INSTRUCTIONS The following signal wo...

Страница 7: ...oline Do not overfill Full level is 1 in below the top of the fuel neck Stop the en gine for five minutes before refueling to avoid the heat from the muffler igniting fuel vapors engine LUBRICANT warning You must add lubricant before first op erating the generator The oil reservoir capacity is 1 1 qt Always check the lubricant level before each operation The lubricant level should always reg ister...

Страница 8: ... appliance being used compared to the rated output of the generator Motor Size H P Running Watts Watts Required to Start Motor Repulsion Induction Capacitor Split Phase 1 8 275 600 850 1200 1 6 275 600 850 2050 1 4 400 850 1050 2400 1 3 450 975 1350 2700 1 2 600 1300 1800 3600 3 4 850 1900 2600 1 1100 2500 3300 extension cord See Figure 1 Thegeneratorissuppliedwitha25ft 12GASJTW4 conductor 105ºC e...

Страница 9: ... connected to the generator start the engine as described later in this manual 2 Plug in and turn on the first load preferably the largest load you have 3 Permit the generator output to stabilize engine runs smoothly and attached device operates properly 4 Plug in and turn on the next load 5 Again permit the generator to stabilize 6 Repeat steps 4 and 5 for each additional load Never add more load...

Страница 10: ... or Champion RL86C Engine Lubricant Volume 1 1 qt Fuel Volume 6 gal FEATURES Fig 2 recoil starter grip air filter choke lever AC CIRCUIT BREAKER 240 volt AC 20 AMP receptacle 120 volt AC 20 amp receptacles fuel tank oil cap dipstick oil drainage bolt fuel cap Generator Rated Voltage 120V 240V Rated Amps 41 7A 20 8A Rated Output 5 000 W Maximum Output 6 250 W Rated Frequency 60 Hz Dimensions Length...

Страница 11: ...tension cord equipped with a twist lock plug on one end and four 120V receptacles on the other is provided with the generator fuel tank The fuel tank has a capacity of 6 gallons fuel valve The flow of fuel through the generator is controlled by the position of the fuel valve ground terminal The ground terminal is used to assist in properly ground ing the generator to help protect against electrica...

Страница 12: ...ck Nut 1 4 20 2 9 Washer 1 4 in 2 The following items are included with the generator 10 Rubber Foot 2 11 Bolt 1 4 20 x 1 1 2 in 2 12 Flange Nut 5 16 18 2 13 Washer 5 16 in 2 14 Bolt 5 16 18 x 1 in 2 15 Frame Support 1 16 Engine Lubricant 1 Operator s Manual not shown 1 Key No Description Qty Key No Description Qty 3 4 1 5 2 7 6 14 12 15 11 8 10 9 13 16 ...

Страница 13: ...e Failure to comply could result in possible serious personal injury NOTE Do not put fuel or lubricant in the generator before installing the feet frame support and wheels installing feet on the frame support See Figure 3 Locate the following items 2 rubber feet 2 lock nuts 1 4 20 2 washers 1 4 in 2 bolts 1 4 20 x 1 1 2 in Insert bolt through foot then through frame support as shown Thread washer ...

Страница 14: ...heel Thread another washer on the bolt then slide the bolt through the U bracket frame on generator Place a washer on end of bolt Install nut on bolt and tighten securely Repeat the process on the other side to install second wheel securing the handle See Figures 5 6 Locate the following items Handle lock pin Lanyard Attach the lanyard to the handle lock pin and the handle as shown in figure 5 Ins...

Страница 15: ...NLY use a generator outdoors and far away from open windows doors and vents These openings can pull in generator exhaust Even when you use a generator correctly CO may leak into the home ALWAYS use a battery powered or bat tery backup CO alarm in the home If you start to feel sick dizzy or weak after the generator has been running move to fresh air RIGHT AWAY See a doctor You could have carbon mon...

Страница 16: ...g an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the pump The following are the EPA approved percentages of oxygenates Ethanol ethyl or grain alcohol 10 by volume You may use gasoline containing up to 10 ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol Do not use E85 fuel MTBE methyl tertiary ...

Страница 17: ... replaced at an authorized service center GENERAL MAINTENANCE Keep the generator in a clean and dry environment where it is not exposed to dust dirt moisture or corrosive vapors Do not allow the cooling air slots in the generator to become clogged with foreign material such as leaves etc Do not use a garden hose to clean the generator Water en tering the fuel system or other internal parts of the ...

Страница 18: ...rder to ensure proper engine operation To check Remove the spark plug cap Clean any dirt from around base of spark plug Remove spark plug using wrench not included Inspect spark plug for damage and clean with a wire brush before reinstalling If insulator is cracked or chipped spark plug should be replaced NOTE If replacing use the following recommended spark plugs or equivalent NGK BR 6HS or Champ...

Страница 19: ...h off O Turn the fuel valve to the OFF position Remove the fuel line from the petcock by squeezing the ends of the retaining clip and sliding the fuel line off Install one end of a drain line over the petcock and place the other end in a fuel container large enough to catch the fuel being drained from the tank Turn the fuel valve to the ON position When the fuel has drained from the tank close the...

Страница 20: ... to distribute the oil Reinstall spark plug Change engine lubricant After removal from storage Fill with fresh gasoline MAINTENANCE MAINTENANCE SCHEDULE Before each use After 1st month or 20 hours of operation Every 3 months or 50 hours of operation Every 6 months or 100 hours of operation Every year or after 300 hours of operation Check Engine Lubricant Change Engine Lubricant Check Air Filter Cl...

Страница 21: ...does not work Circuit breaker is off Item plugged in is defective Turn ON the AC circuit breaker Try a different item Generator makes a spark knock or pinging noise Anoccasionallight knocking or ping ing under heavy load is not a cause for concern However if the knocking or pinging occurs under normal load at a steady engine speed the problem may be with the brand of gasoline be ing used Switch to...

Страница 22: ...glect alteration modification the effects of corrosion erosion normal wear and tear or repairs by other than the Company or its authorized service representative Warranty is voided if the customer fails to install maintain and operate the product in accordance with the instruc tions and recommendations of the Company as set forth in the Product s operator s manual or if the Product is used as rent...

Страница 23: ...clogged or damaged or missing flywheel fan inlet air passages cooling fins or air shrouds Dirt or grit related wear caused by improper air cleaner maintenance most often resulting in worn piston piston rings cylinders valves valve guides carburetor or other internal components Broken or scored parts caused by low lubricant level dirty or improper grade of lubricant Engine tune ups and normal maint...

Страница 24: ...r nearest Authorized Service Center MODEL NO AND SERIAL NO The model number of this product will be found on a plate attached to the engine Please record the model number and serial number in the space provided below HOW TO ORDER REPAIR PARTS When ordering repair parts always give the following information MODEL NUMBER SERIAL NUMBER WARNING The engine exhaust from this product contains chemicals k...

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