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Installation - Electrical

Preparing for installation 

DANGER:

 Improperly  grounded motors are shock 

hazards. Make sure all the equipment is properly grounded.

WARNING:

 All wiring and  electrical connections must be 

performed by a qualifi ed electrician familiar with industrial 
motor controls. Installations must be in accordance with 
local and national codes.

WARNING:

 Disconnect, tag, and lock out the power 

source, and then release all pressure from the system 
before attempting to install, service, relocate, or perform 
any maintenance.

WARNING:

 Overheating, short circuiting, and fi re damage 

will result from inadequate wiring.

IMPORTANT:

 Damage to the  motor from improper 

electrical voltage or connection will void the warranty.

This product must be grounded. If the unit comes with a factory 
installed cord, plug the cord into a properly sized, grounded 
outlet. For units that do not have a factory installed cord, install 
permanent wiring from the electrical source to the pressure switch 
with a ground conductor connected to the grounding screw on the 
pressure switch. A properly sized cord with a ground conductor 
and plug may also be installed by the user.

Local electrical wiring codes differ from area to area. Source 
wiring and protector must be rated for at least the amperage and 
voltage indicated on the motor nameplate, and meet all electrical 
codes for this minimum. The minimum wire size should also meet 
all electrical codes, and wiring used up to 75 ft. long must be 
10 AWG. Use a slow blow fuse type T or a 240-Volt double-pole 
circuit breaker (1).

 

Confi rm the voltage of the incoming mains (2,3) using a 
voltage meter (4). 

 

The voltage meter should read 230 / 240 Volts. Do not 
proceed with installation if the voltage meter gives a 
different reading.

 

Confi rm the voltage of the incoming mains (5) and ground 
wire (6) using a voltage meter (7).

 

The voltage meter should read 120 Volts. Do not proceed 
with installation if the voltage meter gives a different 
reading.

2

3

4

7

5

6

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Содержание 80-GALLON STATIONARY AIR COMPRESSOR

Страница 1: ...enhance your home Visit us online to see our full line of products available for your home improvement needs Thank you for choosing Husky USE AND CARE GUIDE 80 GALLON STATIONARY AIR COMPRESSOR Questi...

Страница 2: ...ntly hazardous situation which if not avoided WILL result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury CA...

Страница 3: ...he tank resulting in damage from rupture or explosion Always replace worn cracked or damaged tanks CAUTION See the compressor specification decal for maximum operating pressure Do not operate with pre...

Страница 4: ...not recommended for use with this compressor Alterations and or modifications are a form of misuse which could result in a hazardous condition leading to possible personal injury or equipment damage...

Страница 5: ...l and local electrical codes 1 Follow all local electrical and safety codes as well as in the United States the National Electrical Codes NEC and Occupational Safety and Health Act OSHA 2 Avoid body c...

Страница 6: ...or expense that may result from any defect failure or malfunction of the manufacturer s product is not covered by this warranty Some states do not allow the exclusion or limitations of incidental or...

Страница 7: ...ver Flat blade screwdriver Measuring tape Adjustable wrenches 2 Ratchet and 1 2 in socket Pipe wrench Hammer drill and masonry bit Voltage meter Work gloves HARDWARE INCLUDED NOTE Hardware not shown t...

Страница 8: ...8 Pre Installation PACKAGE CONTENTS Part Description Quantity A Air Compressor Unit 1 B Air Filter Assembly 1 A B...

Страница 9: ...uring use To avoid the risk of severe burns never touch the discharge tube D Check Valve not visible One way valve that allows air to enter the tank but prevents air in the tank from flowing back into...

Страница 10: ...ank Outlet Size 3 4 NPT Number of Cylinders 2 Oil Capacity approximately 2 quarts Voltage 230 240 Volts 31 Amps Length 29 in 60 Hz 1 Phase Width 33 in Air Delivery 175 psi 22 2 SCFM Height 77 in Air D...

Страница 11: ...s to the drain valve to facilitate condensate drainage IMPORTANT It is extremely important to install the compressor in a clean well ventilated area where the surrounding air temperature will not be m...

Страница 12: ...asonry bit Holes drilled must be at least as deep as the concrete wedge anchors being used 3 Inserting the mounting bolts Insert the mounting bolts into the drilled holes Place a washer on each bolt T...

Страница 13: ...let For units that do not have a factory installed cord install permanent wiring from the electrical source to the pressure switch with a ground conductor connected to the grounding screw on the press...

Страница 14: ...cover upwards from the bottom and off the base Set the cover aside until wiring is completed Familiarize yourself with these internal components of the magnetic starter Refer to the illustration belo...

Страница 15: ...he ground screw 3 Loosen the terminal screws 4 Install the strain relief 5 on the magnetic starter 2 Do not tighten the screws 6 or nut 7 of the strain relief 5 on the power cord until wiring is compl...

Страница 16: ...he raised notch and tap the screwdriver with a hammer until tight Tighten the strain relief screws 2 to hold the power cord securely 5 Reinstalling the magnetic starter cover Replace the magnetic star...

Страница 17: ...filter as needed This air compressor unit can be installed as part of an air distribution system Any tube pipe or hose used in an air distribution system must have a pressure rating higher than 175 p...

Страница 18: ...ass on the pump to determine the oil level Add oil to the pump if the oil level is low 2 2 Starting up and breaking in the compressor WARNING Do not attach air tools to the open end of the hose until...

Страница 19: ...n In normal operation the starter requires no attention If an overload occurs follow the thermal overload reset instructions in the Maintenance section of this manual MOISTURE IN COMPRESSED AIR WARNIN...

Страница 20: ...the oil fill plug 3 Pour new unused oil into the pump Do not overfill Reinsert the oil fill plug 3 into position Return power to the compressor for use 2 Checking the ASME safety valve Run the air co...

Страница 21: ...The belt should be slack and easily removed Replace the belt Move the motor back to the original position to create belt tension Tighten the motor bolts 6 Aligning tensioning the belt Lay a straighte...

Страница 22: ...r requires no attention If an overload occurs the compressor motor will not restart even when the tank pressure drops It is important to find the cause of the overload and correct it Overloads can be...

Страница 23: ...cate or perform any maintenance Operation Daily Weekly Monthly Every 3 Months Check Oil Level X Drain Tank X Check Air Filter X Check Safety Valve X Clean Unit X Check Belt Tension X Change Oil X IMPO...

Страница 24: ...level and change the oil more frequently The piston pin bores are worn Remove the piston assemblies from the compressor and inspect for excess wear Replace the excessively worn piston pin or pistons a...

Страница 25: ...restricted Clean or replace the air filter element The electrical connections are loose Check all the electrical connections The pressure switch shut off pressure is set too high Replace the pressure...

Страница 26: ...continuously under no load for one hour Open the drain valve to prevent the air compressor unit from building pressure There is excessive oil consumption or oil in the air lines of the air compressor...

Страница 27: ...______________________________ ___________________________________________________________________________________________________________ _____________________________________________________________...

Страница 28: ...Service Parts Compressor MODEL TF291204 15 48 46 16 17 10 32 12 49 31 47 5 19 5 44 19 21 1 7 45 20 39 40 42 40 14 42 27 26 35 38 25 23 43 18 29 22 2 3 6 24 37 4 41 9 10 36 37 34 50 30 11 8 28 13 34 33...

Страница 29: ...10300CG 1 24 Motor MC025100AV 1 25 Check valve CV003404AV 1 26 Exhaust tube XP080000AP 1 27 Compression fitting ST072024AJ 1 28 Magnetic starter bracket BG215300AV 1 29 Drain valve D 1403 1 30 Thermal...

Страница 30: ...30 Service Parts Pump MODEL XP7101 1 2 3 4 5 6 8 7 9 10 11 12 13 14 16 19 15 17 6 18 19 20 21 23 22 24 25 26 41 28 27 37 38 39 40 42 43 44 45 33 32 31 30 29 34 35 36...

Страница 31: ...pressure oil control ring 2 31 Low pressure compression ring 2 Service Parts Pump continued Part Description Part Number Qty 32 Low pressure piston pin 1 33 High pressure piston pin 1 34 High pressure...

Страница 32: ...s problems missing parts Before returning to the store call Husky Customer Service 8 a m 6 p m EST Monday Friday 1 888 43 HUSKY HUSKYTOOLS COM Retain this manual for future use Document Number IN56490...

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