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HUSABERG 2004 FC 450/4, Руководство пользователя

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HUSABERG 2004 FC 450/4 Скачать руководство пользователя страница 36

MAINTENANCE WORK ON CHASSIS AND ENGINE

- 35 -

ENGLISH

CHECK CHAIN TENSION

Jack the motorcycle up on its frame so that the rear wheel no lon-
ger touches the ground.
Press the chain upward at the end of the chain sliding component.
The distance between the chain and the swing arm should be
approx. 8 - 10 mm (0.31 - 0.39 in). In the course of this procedure,
the upper chain portion (A) must be taut (see drawing). If necessary,
correct the chain tension.

WARNING: Excessive tensioning of the chain will put
additional load on the components of the secondary dri-
vetrain (chain, bearings of transmission and rear wheel).
Aside from resulting premature wear, if worst comes to
worst the chain may rupture or the countershaft of the
transmission may break.

Too much slack in the chain, on the other hand, can result
in the chain jumping off the chain wheels. If this happens,

the chain could also block the rear wheel or damage the
engine. 

In either case the operator is likely to lose control of the
motorcycle.

CORRECT CHAIN TENSION

Loosen collar nut (1), loosen lock nuts (2), and turn right and left
adjusting screws (3) equally far. Tighten lock nuts.
To ensure the correct alignment of the rear wheel, the marks at the
left and right chain adjusters must be positioned identically in rela-
tion to the reference marks (B). Tighten the counter nut of the adju-
sting screws.
Before tightening thr collar nut, verify that the chain adjusters (4)
are sitting close to the adjusting screws and that the rear wheel has
been aligned with the front wheel.
Tighten collar nut (1) to 80 Nm.

WARNING: If you don’t happen to have a torque wrench
at hand, make sure you have the tightening torque cor-
rected by a Husaberg dealer as soon as possible. A loose
axle may lead to an unstable driving behavior of your
motorcycle.

Tighten the collar nut with the required torque. A loose
wheel spindle may lead to an unstable behavior of your
motorcycle.

NOTE: The large adjusting range of the chain adjusters

(32mm) allows you to use different secondary ratios in
combination with the same chain length. The chain adju-
sters (4) can be rotated by 180°.

8-10 mm

A

1

3

2

4

4

2

B

B

3

Содержание 2004 FC 450/4

Страница 1: ...BEDIENUNGSANLEITUNG OWNERS MANUAL MANUEL D UTILISATION 04 Edition 2004...

Страница 2: ...the handlebar position 34 Changing the spring preloading of the shock absorber 34 Check chain tension 35 Correct chain tension 35 Chain maintenance 36 Chain wear 36 General information about Husaberg...

Страница 3: ...HE LIKE SO AS TO ADAPT THEM TO LOCAL CONDITIONS WITHOUT PREVIOUS ANNO UNCEMENT AND WITHOUT GIVING REASONS OR TO CANCEL ANY OF THE ABOVE ITEMS WITHOUT SUBSTITUTING THEM WITH OTHERS IT SHALL BE ACCEPTAB...

Страница 4: ...ubsequent owner in case you decide to sell it The work marked with an in the chapter Servicing the chassis and engine must be performed by an authorized Husaberg dealer If such service work becomes ne...

Страница 5: ...conversions to the motorcycle The use of the motorcycle under extreme conditions e g on extremely muddy and wet terrain can lead to higher than average wear on components such as the drive train or t...

Страница 6: ...he chassis number is stamped on the right side of the steering head tube Enter this number in the field on page no 2 ENGINE NUMBER The engine number is embossed in the engine case on the left side of...

Страница 7: ...ring the starting procedure The outer end of the lever must provide for a backlash of approx 10 mm 0 4 in at all times Only thereafter may it cause valve motion to be recognized by the stronger resist...

Страница 8: ...her switch 3 is a separate unit and is mounted on the left portion of the handlebar The wire harness is designed in a way that whenever you want to use your bike off road you can dismount the entire t...

Страница 9: ...ter and ignition circuits are interrupted The E starter cannot be actuated and the engine will not start not even if you attempt to start it with the kickstarter Pushing the black starter button 5 wil...

Страница 10: ...O DISPLAY MODE The SPEED ODO mode shows the speed and the total kilometers travled When the front wheel stops turning the display will auto matically change to the SPEED H mode The information will di...

Страница 11: ...press and hold the MODE button 3 seconds to reset the MAX figure to 0 SPEED LAP DISPLAY MODE LAP displays the stopped lap time in hours minutes and seconds button Starts and stops the stop watch The...

Страница 12: ...ter starts to count as soon as you start the engine The displayed figure cannot be cleared Service intervals are indicated in operating hours for some Husaberg offroad motorcycles making the operating...

Страница 13: ...and STP1 figures to 0 SPEED TRP2 TRIP 2 DISPLAY MODE The TRP2 trip meter is always active and counts to 999 9 Contrary to TRP1 the displayed figure can be changed using the and buttons This is a very...

Страница 14: ...isplay will return to the SPEED CLK mode button time button time press the MODE button to change to the next digit press and hold the MODE button 3 seconds to store the time and return to the SPEED CL...

Страница 15: ...all LAP figures next display mode set clock menu display setup menu resets TRP1 STP1 and AVS1 to 0 resets TRP1 STP1 and AVS1 to 0 resets TRP1 STP1 and AVS1 to 0 resets TRP2 to 0 next display mode sets...

Страница 16: ...NOTE The RES function is not available CHOKE If you pull the choke button 2 out as far as possible a bore in the carburetor will be opened through which the engine may take in additional fuel The res...

Страница 17: ...ne The upper part is tiltable FOOT BRAKE PEDAL The foot brake pedal is located in front of the right footrest Its basic position can be adjusted to your seat position see mainten ance work SIDE STAND...

Страница 18: ...r the relevant type of fork Typ White Power 1445Y728 18 clicks Typ White Power 1445Y729 19 clicks Typ White Power 1445Y730 20 clicks REBOUND DAMPING OF FORK Hydraulic rebound damping determines the re...

Страница 19: ...the limit in a clockwise direction using a screwdriver unscrew the respective number of clicks for the specific type of shock absorber in a counterclockwise direction Typ White Power 1245Y721 15 clic...

Страница 20: ...p White Power 1245Y722 22 clicks Typ White Power 1245Y723 15 clicks WARNING The damping unit of the shock absorber is fil led with high compression nitrogen Never try to take the shock absorber apart...

Страница 21: ...perating hours Besides the engine speed must not exceed 7000 rpm Avoid going full throttle In the following 12 operating hours you may load the engine up to 75 of its capacity Use the motorcycle on va...

Страница 22: ...be replaced The tread depth must comply with the legal regulati ons Also check the air pressure Insufficient tread and incorrect air pressure deteriorate the driving performance 5 Brakes Check correct...

Страница 23: ...Wait at least 5 seconds before trying again Don t ride your motorcycle with full load and don t rev up the engine when cold because the piston is warming up faster than the water cooled cylinder and...

Страница 24: ...e an adverse effect on the life of your engine We recommend you run the engine in a moderate rpm range for a few miles giving it a chance to warm up After that no further precautions in this respect n...

Страница 25: ...SIDE STAND Use your foot to kick side stand forward up to the stop and lean the motorcycle sideways Make sure that the ground is solid and that your motorcycle is standing securely Just in case you ca...

Страница 26: ...25 ENGLISH...

Страница 27: ...lamp setting Check function of electric systems low high beam brake light indicator lamps speedometer illumination horn emergency OFF switch or button Check brake fluid level lining thickness brake di...

Страница 28: ...s Check headlamp setting Check function of electric systems low high beam brake light indicator lamps speedometer illumination horn emergency OFF switch or button Check brake fluid level lining thickn...

Страница 29: ...ft bearings Replace the crankshaft main bearings Check the entire transmission including the roller and bearings for wear 60 hours 400 liter 90 hours 600 liter 120 hours 800 liter 180 hours 1200 liter...

Страница 30: ...check Check the camshaft for wear visual check Check the camshaft bearings Check the length of the valve springs Check the spring cap for wear Check the eccentricity of the valve disk Check the valve...

Страница 31: ...Under no circumstances may used oil be disposed of in the sewage system or in the open countryside 1 liter of used oil contaminates 1 000 000 liters of water CHECKING AND ADJUSTING THE STEERING HEAD B...

Страница 32: ...before having the seals replaced CLEANING THE DUST SLEEVES OF THE TELES COPIC FORK The dust protection bellows 2 are to remove dust and coarse dirt particles from the fork tube However after some time...

Страница 33: ...ertical distance between the rear wheel axle and a fixed point e g a mark on the side cover and write it down as dimension A Place the motorcycle on the ground again Ask a helper to hold the motorcycl...

Страница 34: ...load see WP manual Pretension spacers are available in heights of 1 5 2 5 and 5 mm see spare parts cata log The fork springs may not be pretensioned by more than 20 mm NOTE WP precisely adjusts the sp...

Страница 35: ...nd in the rear WARNING The screws 4 must be secured with Loctite 243 CHANGING THE SPRING PRELOADING OF THE SHOCK ABSORBER The spring preload can be changed by turning the adjusting ring 5 For this pur...

Страница 36: ...se control of the motorcycle CORRECT CHAIN TENSION Loosen collar nut 1 loosen lock nuts 2 and turn right and left adjusting screws 3 equally far Tighten lock nuts To ensure the correct alignment of th...

Страница 37: ...chain masterlink clip the closed side of the masterlink clip must point in running direc tion Also check sprockets and chain guides for wear and replace if necessary CHAIN WEAR To check the chain wear...

Страница 38: ...fluid reservoirs on the front and rear wheel brakes have been designed in such a way that even if the brake pads are worn it is not necessary to top up the brake fluid If the brake fluid level drops...

Страница 39: ...ress the handbrake lever s outer end forward and at the same time turn the adjusting screw CHECKING THE BRAKE FLUID LEVEL FRONT BRAKE The brake fluid reservoir is linked with the hand brake cylinder a...

Страница 40: ...bolts for damage and grease guide bolts if neces sary Mount the right brake pad and fix it with the bolt Mount the left brake pad and insert the bolt until it stops Mount the clips When mounting the b...

Страница 41: ...e pads are completely worn In this case consult an authorized Husaberg dealer immediately REFILLING THE REAR BRAKE FLUID RESERVOIR When the brake fluid level has dropped to the MIN mark you need to re...

Страница 42: ...liper 1 toward the chain wheel in order to move the brake piston into its basic position Remove the clip 2 pull out the bolt 3 and remove the brake pads Thoroughly clean the brake caliper with compres...

Страница 43: ...wheel lift it into the fork position and mount the axle shaft 4 Mount the collar nut 2 tighten the clamping screws 3 on the right fork leg axle passage to prevent the axle shaft from turning and tigh...

Страница 44: ...dismounted clean the thread of the wheel spindle and collar nut thoroughly and apply a new coat of grease to prevent the thread from jamming The rear wheel is remounted in the reverse order Before tig...

Страница 45: ...signs of damage and dirt CAUTION If the shock absorption rubbers are not repla ced in good time the rear sprocket carrier and the rear hub will be damaged Allways replace all 6 absorption rubbers neve...

Страница 46: ...cked regularly on a cold tire Proper pressure ensures optimum driving comfort and extends the life of your tires WARNING Do not mount tires which have not been approved by Husaberg Other tires could h...

Страница 47: ...GE When preparing the motorcycle for a longer period of standstill remove the battery and recharge it Storage temperature 0 35 C 30 95 F Do not expose to direct sunlight CHARGING THE BATTERY Disconnec...

Страница 48: ...ld damage the whole electri cal installation REPLACING HEADLIGHT LAMP PARKING LIGHT LAMP Loosen both rubber bands and tilt headlight mask to the front Pull the parking light lamp with holder 4 careful...

Страница 49: ...nt is toxic Keep the coolant out of the reach of children In case coolant is ingested consult a doctor immediately If coolant gets into your eyes rinse them out with water immediately and consult doct...

Страница 50: ...out of the silencer Clean the front inner exhaust pipe To facilitate the mounting procedure you can make a mounting tool 7 out of wood plastic or metal Insert the mounting tool into the inner pipe and...

Страница 51: ...engine and at idling speed slowly pull the hand decom pression lever until you can feel the thumping of the rocker arm on the lever The backlash until said thumping should be approx 10mm measured at...

Страница 52: ...vaila ble from your Husaberg dealer 50ml CAUTION Husaberg uses biodegradable hydraulic oil for the hydraulic clutch control Never mix biodegradable hydraulic oils with mineral oils Never refill with m...

Страница 53: ...high increase reduce the idle speed to a normal level and repeat the procedure specified in 4 Serious competitive racers will choose a setting approx 1 4 turn clockwise leaner than this ideal value b...

Страница 54: ...pressed air Then mount the plug together with its gasket open the fuel tap and check the float chamber for any leaks NOTE Fuel is easily flammable and toxic When handling fuel be sure to exercise the...

Страница 55: ...tch The JASO MA standard responds to these spe cial requirements Only use fully synthetic engine oils that meet the JASO MA quality requirements see information on the can Husaberg recommends Motorex...

Страница 56: ...r cover the sealing areas on the O rings and the engine case check the O rings 5 in the oil filter cover for damage and replace if necessary Lay the motorcycle down and fill the oil filter housing app...

Страница 57: ...el from the float chamber The engine will immediately start when the float chamber is filled with new fuel Close fuel tap loosen fuel hose at carburetor lead into a basin and open fuel tap if fuel lea...

Страница 58: ...evel is too high Engine oil is too thin The voltage regulator is defec tive Fuse in the starter relay is blown Battery is not being charged by the generator REMEDY Disassemble the carburetor and check...

Страница 59: ...ther bare or galvanized parts except for brake discs with a wax based anti corrosion agent WARNING Keep the anti corrosion agent from getting into contact with the brake discs otherwise this will sign...

Страница 60: ...Z Clutch mult disc clutch in oil bath Transmission clawn shifted 4 Gang 6 Gang Gear ratio 1 Gear 14 33 14 33 2 Gear 17 30 17 30 3 Gear 19 26 19 26 4 Gear 23 25 23 25 5 Gear 24 22 6 Gear 27 20 Ignition...

Страница 61: ...mission claw shifted 4 speed 6 speed Gear ratio 1st gear 14 33 14 33 2nd gear 17 30 17 30 3rd gear 19 26 19 26 4th gear 23 25 23 25 5th gear 24 22 6th gear 27 20 Ignition system breakerless transitori...

Страница 62: ...7 mm Rear suspension WP Progressive Damping System shock absorber aluminum rear swinging fork Front brake Disk brake perforated 260 mm brake disk floating brake caliper 310 mm Brake disk front minimum...

Страница 63: ...HH nut on idler shaft gear M16x1 Loctite 2701 110 Nm HH nut on clutch drive M18x1 5 Loctite 243 120 Nm HH collar screws on clutch springs M6 Loctite 243 8 Nm AH screw shift on shift roller lock M6 Lo...

Страница 64: ...indle M20x1 5 80 Nm Hexagon nut swing arm bolt M16x1 5 100 Nm Hexagon collar screw handlebar clamp M8 20 Nm Allan head screw handlebar support M10 Loctite 243 40 Nm Shock absorber top M12 60 Nm Shock...

Страница 65: ...k 17 Cooling system 48 Correct chain tension 35 Damping action during compression of shock absorber 18 Determining the riding sag of the shock absorber 32 Determining the static sag of the shock absor...

Страница 66: ...X APPENDICE SCHALTPL NE Husaberg FC 04 G 3 red black yellow blue green black generator ignition coil 800 11 075 300 throttle position sensor pick up I D C stop button yellow black black brown red blue...

Страница 67: ...left front flasher bl re rear brake switch TPS pick up flasher switch wh gn I D C ye generator ye re cooling fan re bl re wh bl M A starter motor start relay battery 10 24 03 2003 800 11 075 150 main...

Страница 68: ...tch cable br LIGHT OFF gn LO P LIGHT high low beam switch wh cable bu wh ye color unpushed START re gn TURN L pi re pi cable brake switch HI ye br bl harness wh cable br bl HORN flasher switch gn OFF...

Страница 69: ...stop switch flasher system cooling fan light switch wh wh wh ye bl ye br br ye re br ye ye re wh re bl br br br bl wh ye bl br bu wh re wh re bl gn re bl ye bu bu ye bl re gn re bl re wh ye wh br br w...

Страница 70: ...SCHALTPL NE 5 ANHANG APPENDIX APPENDICE re switch cable re start switch wh ye unpushed START...

Страница 71: ...ye left front flasher bl re rear brake switch TPS pick up flasher switch wh gn I D C ye ye re re bl re wh bl M A starter motor start relay battery 10 24 03 2003 800 11 075 150 main harness wiring diag...

Страница 72: ...FF gn LO P LIGHT high low beam switch wh cable bu wh ye bl br ye LOCKED OFF ON color unpushed START re gn TURN L pi re ignition switch ye pi cable brake switch HI ye br bl harness wh cable br bl HORN...

Страница 73: ...uche Light switch Lichtschalter Contacteur d clairage Multi func digital speedometer Multifunktionsdigitaltacho Ordinateur de bord Pick up Impulsgeber Capteur d allumage Position light Begrenzungslich...

Страница 74: ...HUSABERG a company of the KTM Group Stallhofner Stra e 3 A 5230 Mattighofen E mail info husaberg cc Internet www husaberg cc Cover B ro 3 Communication Photos Florian Jaenicke 09 2003 ART NR 3802000...

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