10
A
ssembly
WARNING:
To prevent steering sys-
tem damage and possible loss of control,
the “MIN-IN” (minimum insertion) mark
A
on the stem must be below the top of the
Locknut
B
.
NOTE:
• Remove plastic Cap
C
from the end of
the Stem
D
.
• Some models have a one piece handlebar
and stem.
•
If model has stem mounted Refl ector
E
,
make sure it is ABOVE the MIN-IN marks,
pointing forward and tightened securely.
STEPS:
1. Insert the Stem
D
into the fork (
fi g A
).
2. Point the Stem towards the front of the
bike.
3. Tighten the Stem Bolt
F
just enough to
hold it in position.
4. If necessary, loosen the Handlebar Clamp Nut/Screw
G
and rotate Handlebar
into a comfortable riding position (
fi g A, B
).
5. Tighten Handlebar Clamp Nut/Screws
G
just enough to hold it in position.
6. Align the stem with the front tire and tighten the Stem Bolt
F
securely.
See
torque table for recommended torque.
WARNING:
Do not over-tighten the stem bolt. Over tightening the stem bolt
can damage the steering system and cause loss of control.
Four Bolt Clamp (fi g B):
•
If necessary, re-adjust Handlebar for proper fi t.
• Tighten Clamp Screws
G
evenly according to pat-
tern.
NOTE:
Do not over tighten.
See torque table for
recommended torque.
WARNING:
If the handlebar clamp in not tight
enough, the handlebar can slip in the stem. This can
cause damage to the handlebar or stem, and can
cause loss of control.
Handlebar and Stem Installation
A
D
E
C
B
F
fig A
G
3
1
2
4
G
fig B
