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Americas

Aerospace Products

Tucson Operations

3724 East Columbia

Tucson, AZ 85714

800-234-4825

520-747-9898

FAX: 520-748-2142

Aerospace Products

Carson Operations

PO Box 5268

900 Watson Center Rd.

Carson, CA 90749

800-421-1459

310-830-8200

FAX: 310-830-1436

Industrial Products

Waco Operations

PO Box 8117

8001 Imperial Drive

Waco, TX 76714-8117

800-388-4825

254-776-2000

FAX: 254-751-5259

Industrial Products

Kingston Operations

1 Corporate Drive

Kingston, NY 12401

800-278-4825

845-331-7300

FAX: 845-334-7333

 

Industrial Products

Latin America Operations

Avenida Parque Lira. 79-402

Tacubaya Mexico, D.F.

C.P. 11850

FAX: 525-515-1776

TELEX: 1173530 LUKSME

Far East

Industrial Products

Australia Operations

14 Viewtech Place

Rowville, Victoria 

Australia  3178

03-764-5500

Toll Free: 008-335-030

FAX: 03-764-5510

Europe

Industrial Products

United Kingdom Operations

Unit C, Stafford Park 7

Telford, Shropshire

England TF3 3BQ

01952-290011

FAX: 0952-290459

Aerospace Products

France Operations

Clos D’Asseville

BP4

95450 Us Par Vigny

France

33-1-30-27-9500
FAX: 33-1-34-66-0600

About Alcoa Fastening Systems & Rings

Alcoa Fastening Systems & Rings, a business 

unit of Alcoa, is a leading worldwide designer 

and manufacturer of fastening systems and 

rings, including specialty fasteners, fluid 

fittings, assembly components, installation 

systems, and seamless rings for aerospace 

and industrial applications. Headquartered in 

Torrance, California, the company has over 

8,300 employees at 39 manufacturing and 

distribution/logistics locations in 13 countries. 

For more information, visit 

afsr.alcoa.com

For The Long Haul, The Future of Fastening 

Technology, The Future of Assembly Technology, 

The Future of Tooling Technology, and Tools 

of Productivity are service marks of Huck 

International. Huck provides technical assistance 

regarding the use and application of Huck fasten

-

ers and tooling.
NOTICE: The information contained in this 

publication is only for general guidance with 

regard to properties of the products shown 

and/or the means for selecting such products, 

and is not intended to create any warranty, 

express, implied, or statutory; all warranties 

are contained only in Huck’s written quotations, 

acknowledgments, and/or purchase orders. It 

is recommended that the user secure specific, 

up-to-date data and information regarding each 

application and/or use of such products.
HWB898    

1003-5M

© 2015 Alcoa Fastening Systems & Rings
1 Corporate Drive, Kingston, NY 12401  • Tel: 800-431-3091 • Fax: 845-334-7333 •  www.alcoafasteningsystems.com

One Great Connection

SM

Alcoa Fastening Systems & Rings world-wide locations:

For the Long Haul

™

®

Содержание POWERIG 940

Страница 1: ...August 6 2015 HK496 Instruction Manual Model 940 POWERIG Hydraulic Unit Makers of Huck Marson Recoil Brand Fasteners Tools Accessories ...

Страница 2: ...940 series Powerig HK496 Alcoa Fastening Systems Rings 2 NOTICE This manual applies to 940 serial number 3927 and above For any other serial numbers please contact a Huck customer service representative ...

Страница 3: ...Rings 3 Contents Safety 4 Description 5 Specifications 5 Principle of Operation 6 Preparation for Use 6 Checking and Adjusting Pressures 7 Operation 7 Maintenance 8 Assembly Reference Drawings 9 11 Powerig Options and Accessories 12 Troubleshooting 12 ...

Страница 4: ...ury from fastener ejecting may occur 17 Where applicable always clear spent pintail out of nose assembly before installing the next fastener 18 There is possibility of forcible ejection of pintails or spent mandrels from front of tool 19 Check clearance between trigger and work piece to ensure there is no pinch point when tool is activated Remote triggers are available for hydraulic tooling if pin...

Страница 5: ... exclud ing Huck Spin tools Model 940 operates on 115 volt AC 50 60 Hz one phase electrical power The power cord is a 10 3 SJTO cord with a NEMA L5 30 plug The motor on the Powerig is rated at 115V 50 60Hertz 25A An electrical enclosure contains a motor contactor trans former relay and circuit breaker Hydraulic pressure is developed by a two stage gear piston pump driven by a 1 1 8 horsepower univ...

Страница 6: ...ection al valve spools Pressurized fluid is directed to the RETURN pressure port of the installation equipment The motor contactor is held closed until the preset RETURN pressure is reached and pressure switch PS contacts open The motor turns off the pres sure drops and pressure switch returns to the closed normal position Service Introduction of foreign material into Hydraulic Unit will result in...

Страница 7: ...psi Refer to specific tool instruction manual for PULL and RETURN pressures Severe personal injury may occur if excessive pressures cause violent failure of equipment Higher than normal pres sures will also cause premature wear of equipment WARNING If recommended maximum pressure is exceeded violent failure of fastening system may occur This may cause severe personal injury Operation Before each u...

Страница 8: ...aul is necessary return the directional valve to the nearest repair facility shown on the inside of the back cover Clean components in mineral spirits Smear LUBRIPLATE 130AA or equivalent on O rings and mating surfaces to aid assembly and prevent damage to O rings LUBRIPLATE is trademarked and manu factured by Fiske Brothers Refining Co and is avail able in most localities A handy tube of LUBRIPLA...

Страница 9: ...rig HK496 Alcoa Fastening Systems Rings 9 Note This assembly is purchased complete The bill of material listed is for reference and replacement part purposes only 10 4 with 4 Figure 4 111345 Pump Motor Valve Assembly ...

Страница 10: ...08266 502783 Screw 500693 Lockwasher 500234 Hex Nut 590303 Schematic Sticker 506368 Enclosure Gasket 123479 Enclosure 507293 Transformer 500424 Screw 4 502767 Screw 2 502758 Screw 2 590131 Sticker 115V AC 590131 Sticker Class 2 Circuit 30V 123433 Enclosure Panel 590134 Sticker 24V AC 501214 Screw 3 590012 Nameplate 502992 Screw 4 Motor Cord 502783 Screw 4 Pressure Switch Solenoid 123432 Motor Gask...

Страница 11: ...ire No Color From To 1A red transformer lower right circuit breaker 1 red CR12 CR9 1 red circuit breaker MCL3 1 red MCL1 MCL3 1 red MCL3 CR9 2 white MCL2 transformer lower left 2 white MC terminal MCL2 3 red MCT3 CR5 6 blue transformer upper left trigger 7 blue trigger CR14 8 blue transformer upper right CR13 ...

Страница 12: ...tion slow Entire cycle does occur a Pump is cavitating fluid level may be low or fluid viscosity is too heavy b Strainer is dirty and clogged c Worn or defective directional valve d Worn or damaged pump e Worn or defective hydraulic couplers Always check the simplest possible cause of malfunction first For example blown fuse tripped circuit breaker defective switch or control cord Eliminate each p...

Страница 13: ...ranty period for tooling other items nonstandard or custom products described above and Huck shall inspect products for which such claim is made Tooling Part s and Other Items not manu factured by Huck HUCK MAKES NO WARRANTY WITH RESPECT TO THE TOOLING PART S OR OTHER ITEMS MANUFACTURED BY THIRD PARTIES HUCK EXPRESSLY DISCLAIMS ANY WARRANTY EXPRESSED OR IMPLIED AS TO THE CONDITION DESIGN OPERATION...

Страница 14: ...acturer of fastening systems and rings including specialty fasteners fluid fittings assembly components installation systems and seamless rings for aerospace and industrial applications Headquartered in Torrance California the company has over 8 300 employees at 39 manufacturing and distribution logistics locations in 13 countries For more information visit afsr alcoa com For The Long Haul The Fut...

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