Huck ALCOA BOBTAIL BTT25-ST Скачать руководство пользователя страница 9

BTT-ST family of BobTail® Hydraulic Tools

(HK1120)

Alcoa Fastening Systems

9

GENERAL

■ Operators should receive training from qualified

personnel. 

■ Do not bend tool to free if stuck. 
■ Tool should only be used to install fasteners.
■ NEVER use as a jack/spreader or hammer.

TO INSTALL A BOBTAIL FASTENER:

1. Check work and remove excessive gap. (Gap is the

space between sheets. Gap is excessive if not

enough pintail sticks through the collar for the nose
assembly puller to grab onto).

2. Put BOBTAIL pin in hole.

3. Slide BOBTAIL collar over pin. (The flanged end of

the collar must be towards the pieces being fastened.)

4. Push nose assembly onto the pin until the nose

assembly puller stops against the pin. Tool and nose
assembly must be held at right angles (90 degrees) to
the work.

5. Depress tool trigger to start installation cycle.

6. When forward motion of nose assembly anvil stops,

release trigger. Tool will go into its return stroke and
push off the installed fastener.

7. The tool and nose assembly are ready for the 

next installation cycle.

O

O

PERATING

PERATING

 I

 I

NSTRUCTIONS

NSTRUCTIONS

For safe operation. Please read completely

WARNING: To avoid severe personal injury,

wear approved eye and ear protection.

Ensure adequate clearance for Operator’s
hands before proceeding with fastener
installation. 

WARNING: Do not pull on a pin without
placing fastener/collar in a workpiece. This
condition can cause pin to eject with great
velocity and force if the pintail breaks off or
teeth/grooves strip. This may cause severe
personal injury.

CAUTION: Remove excess gap from between
the sheets. This permits enough pintail to
emerge from collar for ALL puller teeth to
engage with pintail. If ALL teeth do not
engage properly, jaws will be damaged.

WARNING: To avoid pinch point, never place
hand between nose assembly and work
piece.

WARNING: Only use compatible equipment
with this tool.

Refer to Figure BB, Switch Housing Assembly Drawing
on page 12 for identification of Lockdown Screw and
Limit Switch Adjustment Screw. 

NOTE: It is important

to ensure that the face of the micrometer is firmly
against the Puller Head, and the micrometer depth
pin is in contact with the Actuator Rod when meas-
uring.

1. Check to see where the Limit Switch is set using the

Light Box and the Depth Micrometer. 

2. Using an Allen wrench, loosen the Lockdown Screw.

3. To increase the switch setting turn the Limit Switch

Adjustment Screw counterclockwise; to decrease it,
turn it clockwise.

4. Adjust the switch to the specification of .485”. You will

notice the Light Box light will come on once the
switch has been made.

5. Tighten the Lockdown Screw. 

NOTE: After tighten-

ing the Lockdown Screw, verify the adjustment
again by measuring with the depth micrometer. In
some cases, because of the tight tolerance, it is
possible for the adjustment to be jarred during
tightening the Lockdown Screw.

6. Once adjusted to the specification of .480”-.490”, dis-

connect the Light Box and reconnect the system. The
tool is now ready to drive fasteners.

TOOLS NEEDED:

• Controller or Light Box   • Depth Micrometer   • Allen Wrench

Light Box

Light Box

(Styles

(Styles

may vary)

may vary)

Hold micrometer face

Hold micrometer face

firmly to Puller face when

firmly to Puller face when

measuring.

measuring.

L

L

IMIT

IMIT

 S

 S

WITCH

WITCH

 A

 A

DJUSTMENT

DJUSTMENT

Содержание ALCOA BOBTAIL BTT25-ST

Страница 1: ...October 29 2014 HK1120 INSTRUCTION MANUAL BOBTAIL INSTALLATION SYSTEM BTT57 ST BTT57 ST BTT57R ST BTT57R ST BTT25 ST BTT25 ST BTT35 ST BTT35 ST...

Страница 2: ...BTT ST family of BobTail Hydraulic Tools HK1120 Alcoa Fastening Systems 2...

Страница 3: ...SAFETY 4 5 SPECIFICATIONS 6 PRINCIPLE OF OPERATION 7 PREPARATION FOR USE 7 OPERATING INSTRUCTIONS 8 TOOL TO POWERIG SET UP 9 PRESSURE SETTINGS 9 MAINTENANCE 10 STICKER LOCATIONS 11 WRENCHING UP OF PIP...

Страница 4: ...and preventing an accident which may cause severe personal injury 17 Never place hands between nose assembly and work piece Keep hands clear from front of tool 18 Tools with ejector rods should never...

Страница 5: ...rop er controls is essential 2 Appropriate controls to reduce the risk may include actions such as damping materials to prevent workpiece from ringing 3 Use hearing protection in accordance with emplo...

Страница 6: ...l NOT be used as serious damage to equipment will occur Max Operating Temp 125 F 51 7 C Max Flow Rate 2 gpm 7 6 l m Max Inlet Pull Pressure BTT57 ONLY BTT57 ONLY 9 000 psi 621 bar Max Inlet Return Pre...

Страница 7: ...ning session with qualified personnel is recommended before using Huck equipment When operating Huck installation equip ment always wear approved eye protec tion Be sure there is adequate clearance fo...

Страница 8: ...nect 118309 Hose Assy to the Relief Valve Tool Side 4 Connect the other end of the 118309 Hose Assy to the installation tool 5 Connect the Power Cord from the Tool to the 118309 Hose Assembly 6 Connec...

Страница 9: ...move excess gap from between the sheets This permits enough pintail to emerge from collar for ALL puller teeth to engage with pintail If ALL teeth do not engage properly jaws will be damaged WARNING T...

Страница 10: ...nning of each shift day Inspect tool and nose assembly for external dam age Verify that hydraulic hose fittings couplings and electrical connections are secure Inspect hydraulic hoses for damage and d...

Страница 11: ...Turns 1 8 NPTF 2 2 1 4 1 4 NPTF 1 1 2 1 3 4 3 8 NPTF 1 1 2 1 3 4 Table 2 Wrenching up of Pipe Threads This tool comes labeled with important stickers that contain safety and pressure settings informat...

Страница 12: ...ee Figure 8 13 A A SECTION A A Enlarged 17 See Figure 9 18 19 20 21 C C VIEW B B SECTION C C Enlarged 22 23 Apply Loctite 242 HUCK p n 505016 per manufacturer s instructions 24 25 26 4b 2d 2c 2 4a 4e...

Страница 13: ...ins 128708 121890 121891 1 4a Forward Gland 128707 121878 121879 1 4b Wiper 506064 506065 506066 1 4c Back up Ring inner 501142 501144 503610 1 4d O Ring inner 506078 506079 506082 1 4e Back up Ring o...

Страница 14: ...raulic Tools HK1120 Alcoa Fastening Systems 14 A A Section A A 14 15 2a 16 17 1b 4b 4c 4d 4e 4f 2c 2d 2c 1d 1c 1d 3c 3b 3c 3d 3c 3d 4a 1a 7 2 3a 6 2 5 18 9 20 5 10 8 21b 4 21c 13 12 11 19 21a 21d 21f...

Страница 15: ...BTT ST family of BobTail Hydraulic Tools HK1120 Alcoa Fastening Systems 15...

Страница 16: ...BTT ST family of BobTail Hydraulic Tools HK1120 Alcoa Fastening Systems 16...

Страница 17: ...BTT ST family of BobTail Hydraulic Tools HK1120 Alcoa Fastening Systems 17...

Страница 18: ...vice Kit SF32KIT DEXRON is a registered trademark of General Motors Corp Quintolubric is a registered trademark of Quaker Chemical Corp Threadmate is a registered trademark of Parker Intangibles LLC T...

Страница 19: ...ninety 90 day warranty period for tooling other items nonstandard or custom products described above and Huck shall inspect products for which such claim is made TOOLING PART S AND OTHER ITEMS NOT MA...

Страница 20: ...nization Alcoa Fastening Systems AFS maintains company offices throughout the United States and Canada with subsidiary offices in many other countries Authorized AFS distributors are also located in m...

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