Huck ALCOA BOBTAIL BTT25-ST Скачать руководство пользователя страница 4

BTT-ST family of BobTail® Hydraulic Tools

(HK1120)

Alcoa Fastening Systems

4

I. GENERAL SAFETY RULES:

1. A half hour long hands-on training session with qualified per-

sonnel is recommended before using Huck equipment.

2. Huck equipment must be maintained in a safe working con-

dition at all times. Tools and hoses should be inspected at the
beginning of each shift/day for damage or wear. Any repair
should be done by a qualified repairman trained on Huck pro-
cedures.

3. For multiple hazards, read and understand the safety instruc-

tions before installing, operating, repairing, maintaining,
changing accessories on, or working near the assembly
power tool. Failure to do so can result in serious bodily
injury.

4. Only qualified and trained operators should install, adjust or

use the assembly power tool.

5. Do not modify this assembly power tool. This can reduce

effectiveness of safety measures and increase operator risk.

6. Do not discard safety instructions; give them to the operator.
7. Do not use assembly power tool if it has been damaged.
8. Tools shall be inspected periodically to verify all ratings and

markings required, and listed in the manual, are legibly
marked on the tool. The employer/operator shall contact the
manufacturer to obtain replacement marking labels when
necessary. Refer to assembly drawing and parts list for
replacement.

9. Tool is only to be used as stated in this manual. Any other use

is prohibited.

10. Read MSDS Specifications before servicing the tool. MSDS

specifications are available from the product manufacturer or
your Huck representative.

11. Only genuine Huck parts shall be used for replacements or

spares. Use of any other parts can result in tooling damage or
personal injury.

12. Never remove any safety guards or pintail deflectors.
13. Never install a fastener in free air. Personal injury from fas-

tener ejecting may occur.

14. Where applicable, always clear spent pintail out of nose

assembly before installing the next fastener.

15. Check clearance between trigger and work piece to ensure

there is no pinch point when tool is activated. Remote trig-
gers are available for hydraulic tooling if pinch point is
unavoidable.

16. Do not abuse tool by dropping or using it as a hammer. Never

use hydraulic or air lines as a handle or to bend or pry the
tool. Reasonable care of installation tools by operators is an
important factor in maintaining tool efficiency, eliminating
downtime, and preventing an accident which may cause
severe personal injury.

17. Never place hands between nose assembly and work piece.

Keep hands clear from front of tool.

18. Tools with ejector rods should never be cycled with out nose

assembly installed.

19. When two piece lock bolts are being used always make sure

the collar orientation is correct. See fastener data sheet for
correct positioning.

II.  PROJECTILE HAZARDS:

1. Risk of whipping compressed air hose if tool is pneudraulic

or pneumatic.

2. Disconnect the assembly power tool from energy source

when changing inserted tools or accessories.

3. Be aware that failure of the workpiece, accessories, or the

inserted tool itself can generate high velocity projectiles.

4. Always wear impact resistant eye protection during tool

operation. The grade of protection required should be
assessed for each use.

5. The risk of others should also be assessed at this time.
6. Ensure that the workpiece is securely fixed.
7. Check that the means of protection from ejection of fastener

or pintail is in place and operative.

8. There is possibility of forcible ejection of pintails or spent

mandrels from front of tool.

III. OPERATING HAZARDS:

1. Use of tool can expose the operator’s hands to hazards

including: crushing, impacts, cuts, abrasions and heat.  Wear
suitable gloves to protect hands.

2. Operators and maintenance personnel shall be physically able

to handle the bulk, weight and power of the tool.

3. Hold the tool correctly and be ready to counteract normal or

sudden movements with both hands available.

4. Maintain a balanced body position and secure footing.
5. Release trigger or stop start device in case of interruption of

energy supply.

6. Use only fluids and lubricants recommended by the manufac-

turer.

7. Avoid unsuitable postures, as it is likely for these not to allow

counteracting of normal or unexpected tool movement.

8. If the assembly power tool is fixed to a suspension device,

make sure that fixation is secure.

9. Beware of the risk of crushing or pinching if nose equipment

is not fitted.

Continued on next page ...

GLOSSARY OF TERMS AND SYMBOLS:

-

Product complies with requirements set forth by the rele-
vant European directives.

-

READ MANUAL

prior to using this equipment.

-

EYE PROTECTION IS REQUIRED

while using this equip-

ment.

-

HEARING PROTECTION IS REQUIRED

while using this

equipment.

Notes

: are reminders of required procedures.

Bold, Italic type and underlining

emphasizes a specific instruction.

S

S

AFETY

AFETY

 I

 I

NSTRUCTIONS

NSTRUCTIONS

CAUTIONS: show conditions that will
damage equipment and or structure.

WARNINGS: Must be understood to avoid
severe personal injury.

Содержание ALCOA BOBTAIL BTT25-ST

Страница 1: ...October 29 2014 HK1120 INSTRUCTION MANUAL BOBTAIL INSTALLATION SYSTEM BTT57 ST BTT57 ST BTT57R ST BTT57R ST BTT25 ST BTT25 ST BTT35 ST BTT35 ST...

Страница 2: ...BTT ST family of BobTail Hydraulic Tools HK1120 Alcoa Fastening Systems 2...

Страница 3: ...SAFETY 4 5 SPECIFICATIONS 6 PRINCIPLE OF OPERATION 7 PREPARATION FOR USE 7 OPERATING INSTRUCTIONS 8 TOOL TO POWERIG SET UP 9 PRESSURE SETTINGS 9 MAINTENANCE 10 STICKER LOCATIONS 11 WRENCHING UP OF PIP...

Страница 4: ...and preventing an accident which may cause severe personal injury 17 Never place hands between nose assembly and work piece Keep hands clear from front of tool 18 Tools with ejector rods should never...

Страница 5: ...rop er controls is essential 2 Appropriate controls to reduce the risk may include actions such as damping materials to prevent workpiece from ringing 3 Use hearing protection in accordance with emplo...

Страница 6: ...l NOT be used as serious damage to equipment will occur Max Operating Temp 125 F 51 7 C Max Flow Rate 2 gpm 7 6 l m Max Inlet Pull Pressure BTT57 ONLY BTT57 ONLY 9 000 psi 621 bar Max Inlet Return Pre...

Страница 7: ...ning session with qualified personnel is recommended before using Huck equipment When operating Huck installation equip ment always wear approved eye protec tion Be sure there is adequate clearance fo...

Страница 8: ...nect 118309 Hose Assy to the Relief Valve Tool Side 4 Connect the other end of the 118309 Hose Assy to the installation tool 5 Connect the Power Cord from the Tool to the 118309 Hose Assembly 6 Connec...

Страница 9: ...move excess gap from between the sheets This permits enough pintail to emerge from collar for ALL puller teeth to engage with pintail If ALL teeth do not engage properly jaws will be damaged WARNING T...

Страница 10: ...nning of each shift day Inspect tool and nose assembly for external dam age Verify that hydraulic hose fittings couplings and electrical connections are secure Inspect hydraulic hoses for damage and d...

Страница 11: ...Turns 1 8 NPTF 2 2 1 4 1 4 NPTF 1 1 2 1 3 4 3 8 NPTF 1 1 2 1 3 4 Table 2 Wrenching up of Pipe Threads This tool comes labeled with important stickers that contain safety and pressure settings informat...

Страница 12: ...ee Figure 8 13 A A SECTION A A Enlarged 17 See Figure 9 18 19 20 21 C C VIEW B B SECTION C C Enlarged 22 23 Apply Loctite 242 HUCK p n 505016 per manufacturer s instructions 24 25 26 4b 2d 2c 2 4a 4e...

Страница 13: ...ins 128708 121890 121891 1 4a Forward Gland 128707 121878 121879 1 4b Wiper 506064 506065 506066 1 4c Back up Ring inner 501142 501144 503610 1 4d O Ring inner 506078 506079 506082 1 4e Back up Ring o...

Страница 14: ...raulic Tools HK1120 Alcoa Fastening Systems 14 A A Section A A 14 15 2a 16 17 1b 4b 4c 4d 4e 4f 2c 2d 2c 1d 1c 1d 3c 3b 3c 3d 3c 3d 4a 1a 7 2 3a 6 2 5 18 9 20 5 10 8 21b 4 21c 13 12 11 19 21a 21d 21f...

Страница 15: ...BTT ST family of BobTail Hydraulic Tools HK1120 Alcoa Fastening Systems 15...

Страница 16: ...BTT ST family of BobTail Hydraulic Tools HK1120 Alcoa Fastening Systems 16...

Страница 17: ...BTT ST family of BobTail Hydraulic Tools HK1120 Alcoa Fastening Systems 17...

Страница 18: ...vice Kit SF32KIT DEXRON is a registered trademark of General Motors Corp Quintolubric is a registered trademark of Quaker Chemical Corp Threadmate is a registered trademark of Parker Intangibles LLC T...

Страница 19: ...ninety 90 day warranty period for tooling other items nonstandard or custom products described above and Huck shall inspect products for which such claim is made TOOLING PART S AND OTHER ITEMS NOT MA...

Страница 20: ...nization Alcoa Fastening Systems AFS maintains company offices throughout the United States and Canada with subsidiary offices in many other countries Authorized AFS distributors are also located in m...

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