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LP-83 Rev. 8.14.14

A. REDUCED BOILER INPUT SIZING GUIDE

NOTE:

IT IS NOT RECOMMENDED TO REDUCE BOILER INPUT WHEN USING DOUBLE WALL TANKS.

MODEL

GROSS OUT

BTU/HR

GROSS OUT

BTU/HR

GROSS OUT

BTU/HR

GROSS OUT

BTU/HR

GROSS OUT

BTU/HR

GROSS OUT

BTU/HR

GROSS OUT

BTU/HR

199,000

220,000

240,000

260,000

280,000

300,000

320,000

370

SSU-60

266

489

503

SSU-80

359

370

457

470

543

627

645

SSU-119

335

345

399

460

474

Table 3

– DESCRIBES COLD START FIRST HOUR RATINGS (A and B) AND BOILER SIZE

PRODUCT LINE CONSISTS OF VARIOUS MODELS AVAILABLE IN DIFFERENT SIZES
CALL THE FACTORY FOR PRODUCT AND WARRANTY INFORMATION

“DW”

(double wall heat exchanger) models are available in the 45, 60, 80, and 119 US gallon sizes.

“C”

commercial models for dual systems or commercial applications; use one coil for wood boiler, the other for oil boiler; adaptable to solar systems as

well; good for hotels, motels, and apartments. Models are available in the 45, 60, 80, and 119 US gallon sizes.

DETERMINE AMOUNT OF DOMESTIC HOT WATER NEEDED. THEN USE THE CHART BELOW TO OPTIMIZE SUPERSTOR
ULTRA AND BOILER SIZING.

NOTE:

FIRST DRAW AT 140

F at 90

T. (FOR PERFORMANCE AT 115

F, MULTIPLY BY 1.56 FOR MINUTES OF WATER DRAW.)

LINE A

GALLONS

- LOW MASS BOILERS THAT TAKE LESS THAN 90 SECONDS TO HEAT TO TEMPERATURE

LINE B GALLONS

- HIGH MASS BOILERS THAT TAKE GREATER THAN 90 SECONDS TO HEAT TO TEMPERATURE

MODEL

2 GPM

2.5 GPM

3 GPM

3.5 GPM

4 GPM

4.5 GPM

5 GPM

9.5

8.0

7.0

5.5

4.5

4.0

3.5

SSU-20

8.5

7.5

6.5

5.0

4.0

3.5

3.0

16.0

13.0

10.0

7.5

6.0

5.5

5.0

SSU-30

14.0

12.0

9.0

7.0

5.5

5.0

4.5

18.0

14.0

12.0

9.0

6.5

6.0

5.5

SSU-30LB

17.0

12.0

10.0

8.0

6.0

5.5

5.0

23.0

18.0

14.0

11.0

8.5

7.5

7.0

SSU-45

18.0

15.0

13.0

10.0

7.5

6.5

∽

29.0

20.0

17.0

14.0

SSU-45C

45.0

24.0

26.0

18.0

16.0

13.0

10.0

∽

36.0

30.0

22.0

SSU-60

∽

29.0

19.0

12.0

∽

46.0

29.0

SSU-60C

∽

30.0

21.0

∽

SSU-80

∽

SSU-80C

∽

SSU-119

∽

SSU-119C

∽

Table 4 - NOTE: THIS INFORMATION IS BASED ON BOILER SIZE CONFORMING TO THE MINIMUM BTU/H REQUIRED TO
ACHIEVE FIRST HOUR RATINGS, OBTAINABLE FROM CHART ABOVE.

∽

- Indicates infinity (continuous duty).

Содержание SuperStor Ultra

Страница 1: ...e for typographical errors in literature The surfaces of these products contacted by consumable water contain less than 0 25 lead by weight as required by the Safe Drinking Water Act Section 1417 NOTE TO CONSUMER PLEASE KEEP ALL INSTRUCTIONS FOR FUTURE REFERENCE This manual must only be used by a qualified installer service technician Read all instructions in this manual before installing Perform ...

Страница 2: ... documents included with this system and additional publications including the Code for the Installation of Heat Producing Appliances latest version be reviewed in their entirety before beginning any work Installation should be made in accordance with the regulations of the local code authorities and utility companies which pertain to this type of water heating equipment FOR THE INSTALLER This wat...

Страница 3: ...ounding area If such a location is not available install an auxiliary catch pan INSTALLER Read all instructions in this manual before installing Perform steps in the order given USER This manual is for use only by a qualified heating installer service technician Have this heater serviced inspected by a qualified service technician annually FAILURE TO ADHERE TO THE GUIDELINES ON THIS PAGE CAN RESUL...

Страница 4: ...ined less than the normal minimum operating pressure of the potable water system steam systems must comply with this statement 3 The equipment is permanently labeled to indicate that only additives recognized as safe by the FDA shall be used as the heat transfer medium Other heat exchanger designs may be permitted where approved by the Administrative Authority D FREEZE PROTECTION NOTE Consider pip...

Страница 5: ...RATURE ADJUSTMENT If the water heater is going to have a set temperature above 120 o F you must use an ASSE 1017 rated mixing valve to avoid severe burns or death from scalding temperature Households with small children disabled or elderly persons may require a 120 o F or lower temperature setting to prevent severe personal injury or death due to scalding PART 2 PREPARE THE WATER HEATER UNCRATING ...

Страница 6: ...6 LP 83 Rev 8 14 14 Figure 1 Dimensions ...

Страница 7: ...7 LP 83 Rev 8 14 14 Figure 2 Specifications CONTINUOUS FLOW PERFORMANCE CALCULATION FIRST HOUR RATING 75 X TANK CAPACITY CONTINUOUS FLOW EXAMPLE SSU 45C 314 75 X 45 280 25 ...

Страница 8: ...ailable in the 45 60 80 and 119 US gallon sizes DETERMINE AMOUNT OF DOMESTIC HOT WATER NEEDED THEN USE THE CHART BELOW TO OPTIMIZE SUPERSTOR ULTRA AND BOILER SIZING NOTE FIRST DRAW AT 140o F at 90o F ΔT FOR PERFORMANCE AT 115o F MULTIPLY BY 1 56 FOR MINUTES OF WATER DRAW LINE A GALLONS LOW MASS BOILERS THAT TAKE LESS THAN 90 SECONDS TO HEAT TO TEMPERATURE LINE B GALLONS HIGH MASS BOILERS THAT TAKE...

Страница 9: ... inlets outlets are easily accessible Locate the water heater where any leakage from the relief valve related piping tank or connections will not result in damage to surrounding areas or lower floors of the building The water heater should be located near a floor drain or installed in a drain pan HTP will NOT be held liable for leakage damages NOTE To save on heating costs and improve energy effic...

Страница 10: ... precipitate out as the water is heated and cause accelerated lime scale accumulation on a heat transfer surface This lime scale build up may result in premature failure of the water heater Operating temperatures above 135 o F will further accelerate the build up of lime scale and may shorten the service life of the water heater Water that is classified as hard and very hard must be softened to av...

Страница 11: ... heat exchanger has steam or is slightly above the low water cut off NOTE It is possible to use live steam in the heat exchanger of the SuperStor Ultra 80 and 119 residential and commercial models ONLY Using any other Superstor Ultra model in live steam applications will result in product failure and VOID the warranty Never use dielectric fittings or galvanized steel fittings on any domestic water...

Страница 12: ...and replaced if necessary by a licensed plumbing contractor or qualified service technician to ensure that the product has not been affected by corrosive water conditions and to ensure that the valve and discharge line have not been altered or tampered with illegally Certain naturally occurring conditions may corrode the valve and its components over time rendering the valve inoperative Such condi...

Страница 13: ...ansion Tank installation Fig 4 for more details G PRESSURE DROP SIZING FOR CIRCULATOR The boiler circulator flow rate must meet the requirements found in Figure 1 or the published ratings cannot be achieved The flow chart below represents the pipe run water heater and heat exchanger ONLY and does not include any flow checks zone valves or friction loss through the boiler That resistance must be ad...

Страница 14: ...ulators should have an integral flow check 4 Drains and check valve between unit and storage tank will assist in purging air from system 5 This drawing is meant to demonstrate system piping only The installer is responsible for all equipment and detailing required by local codes In Massachusetts you must install a vacuum relief valve per 248 CMR 6 Mixing valve application is optional but recommend...

Страница 15: ...rs should have an integral flow check 4 Drains and check valve between unit and storage tank will assist in purging air from system 5 This drawing is meant to demonstrate system piping only The installer is responsible for all equipment and detailing required by local codes In Massachusetts you must install a vacuum relief valve per 248 CMR 6 Mixing valve application is optional but recommended to...

Страница 16: ...nd the cold water inlet 3 All circulators should have an integral flow check 4 Drains and check valve between unit and storage tank will assist in purging air from system 5 This drawing is meant to demonstrate system piping only The installer is responsible for all equipment and detailing required by local codes In Massachusetts you must install a vacuum relief valve per 248 CMR 6 Mixing valve app...

Страница 17: ...nd the cold water inlet 3 All circulators should have an integral flow check 4 Drains and check valve between unit and storage tank will assist in purging air from system 5 This drawing is meant to demonstrate system piping only The installer is responsible for all equipment and detailing required by local codes In Massachusetts you must install a vacuum relief valve per 248 CMR 6 Mixing valve app...

Страница 18: ...enter and the cold water inlet 3 All circulators should have an integral flow check 4 Drains and check valve between unit and storage tank will assist in purging air from system 5 This drawing is meant to demonstrate system piping only The installer is responsible for all equipment and detailing required by local codes In Massachusetts you must install a vacuum relief valve per 248 CMR 6 Mixing va...

Страница 19: ... preventer and the cold water inlet 3 All circulators should have an integral flow check 4 Drains and check valve between unit and storage tank will assist in purging air from system 5 This drawing is meant to demonstrate system piping only The installer is responsible for all equipment and detailing required by local codes In Massachusetts you must install a vacuum relief valve per 248 CMR 6 Mixi...

Страница 20: ...k 4 Drains and check valve between unit and storage tank will assist in purging air from system 5 This drawing is meant to demonstrate system piping only The installer is responsible for all equipment and detailing required by local codes In Massachusetts you must install a vacuum relief valve per 248 CMR 6 Mixing valve application is optional but recommended to help prevent scalding See Part 3 Se...

Страница 21: ...eck 4 Drains and check valve between unit and storage tank will assist in purging air from system 5 This drawing is meant to demonstrate system piping only The installer is responsible for all equipment and detailing required by local codes In Massachusetts you must install a vacuum relief valve per 248 CMR 6 Mixing valve application is optional but recommended to help prevent scalding See Part 3 ...

Страница 22: ...e water line from the boiler connection The internal flow check or spring check must be used to avoid thermal siphoning from the connected boiler A basket strainer should also be used to avoid sludge and sediment getting into the pump or heat exchanger Figure 15 Live Steam Installation NOTE Live Steam Installations are allowed with 80 and 119 gallon SSU SSU C models ONLY ...

Страница 23: ...ef valve per 248 CMR 6 Mixing valve application is optional but recommended to help prevent scalding See Part 3 Section E for more information 7 All piping in parallel used for large dumps of hot water high usage short duration 8 Massachusetts requires a limit of 4 tanks per mechanical room Consult with your local inspector PART 4 HEATER CONTROL AND WIRING A CONTROL Install control element into we...

Страница 24: ...g the water heater and controls be sure to label all wires for ease of future maintenance Wiring errors can cause improper and dangerous operation C WIRING DIAGRAMS Figure 17 Wiring with Circulators Figure 18 Wiring with Zone Valves ...

Страница 25: ...14 ZONING WITH CIRCULATORS 4845 RELAY Figure 19 Zoning with Circulators 4845 Relay ZONING WITH CIRCULATORS USING R8182D AND DPST NO RELAY REQUIRED Figure 20 Zoning With Circulators Using R8182D and DPST No Relay Required ...

Страница 26: ... L8124 A C AND R845A RELAY Figure 21 Zoning with Circulators Using L8124 A C and R845A Relay ZONING WITH CIRCULATORS USING L8124 E F AND DPST CONTROL NO RELAY REQUIRED Figure 22 Zoning with Circulators Using L8124 E F and DPST Control No Relay Required ...

Страница 27: ... 14 ZONING WITH CIRCULATORS R182D AND R845A RELAY Figure 23 Zoning with Circulators R182D and R845A Relay CONTROL WITH BUILT IN DPST SWITCH NO RELAY REQUIRED Figure 24 Control with Built In DPST Switch No Relay Required ...

Страница 28: ...RS USING L8124 A C AND R845A RELAY Figure 25 Zoning with Circulators Using L8124 A C and R845A Relay ZONING WITH CIRCULATORS USING L8124 A C AND DPST NO RELAY REQUIRED Figure 26 Zoning with Circulators Using L8124 A C and DPST No Relay Required ...

Страница 29: ...4 14 USING L8148A OR L8152A COLD START BOILER CONTROL WITH CIRCULATORS Figure 27 Using L8148A or L8152A Cold Start Boiler Control with Circulators PRIORITY ZONE WITH CIRCULATORS Figure 28 Priority Zone with Circulators ...

Страница 30: ...4 14 USING L8148A OR L8152A COLD START BOILER CONTROL WITH ZONE VALVES Figure 29 Using L8148A or L8152A Cold Start Boiler Control with Zone Valves PRIORITY ZONE WITH ZONE VALVES Figure 30 Priority Zone with Zone Valves ...

Страница 31: ...eater to the desired temperature Boiler high limit should be set at least 20 o F higher than the heater temperature Set the low limit of the boiler control at the minimum setting this will call the burner on only to satisfy the tank control We recommend a water heater temperature setting of 120 o F However a lower temperature setting may be required to comply with local and state codes for normal ...

Страница 32: ...60 TP1500 Not Included PMW 3SENP 1 SSU 80 TP1400 Included PMW 3SENP 1 SSU 119 TP1400 Included PMW 3SENP 1 SSU 45C TP1400 Included PMW 3SENP 1 SSU 60C TP1400 Included PMW 3SENP 1 SSU 80C TP1400 Included PMW 3SENP 1 SSU 119C TP1400 Included PMW 3SENP 1 SSU 45DW TP1500 Not Included PMW 3SENP 1 SSU 60DW TP1500 Not Included PMW 3SENP 1 SSU 80DW TP1500 Not Included PMW 3SENP 1 SSU 119DW TP1500 Not Inclu...

Страница 33: ...vices are installed and working properly Change batteries if necessary Circuit Breakers Check to see that the circuit breaker is clearly labeled Exercise circuit breaker Connections Check wire connections Make sure they are tight RELIEF AND DRAIN VALVE Relief Valve Lift and release the relief valve on the water heater Make certain that the valve operates properly by allowing several gallons to flu...

Страница 34: ...ll flow regulator Heat and tank come on together Recheck wiring or set indirect as priority over central heating Draw tank down and lower thermostat Recheck Not enough space heat Boiler sized too small Consult chart Slow recovery Circulator head capacity too low T P VALVE DISCHARGES PROBLEM POSSIBLE SOLUTION Tank temperature too high Lower temperature on tank Water expands when heated Install expa...

Страница 35: ...Installation Address Date of Installation Installer s Code Name Product Serial Number s Comments Installer s Phone Number Signed by Installer Signed by Customer IMPORTANT Customer Please only sign after the installer has reviewed the installation safety proper operation and maintenance of the system In the case that the system has any problems please call the installer If you are unable to make co...

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