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Figure 3 - This detail is an example of a typical solar roof mount application. All equipment should be 
installed in accordance with all local codes and best practices as identified with National Roofing 
Contractors Association (NRCA) or other qualified body.

 

J. COLLECTOR LOOP PIPE INSULATION 

 
To minimize heat loss, the collector loop cold supply and hot return lines must be well insulated with high 
quality flexible closed cell insulation. The wall thickness of the pipe insulation should not be less than ¾”. 
A 1” wall thickness is required in all areas prone to annual hard freeze conditions. When it comes to pipe 
insulation the rule is simple: thicker is better. The specified piping insulation material is Rubatex Insul-
Tube 180 or equal. 
 
To the extent possible, slide the insulation material over the pipe without cutting or taping. All butt joints 
must be sealed with contact adhesive. The use of rigid polyethylene pipe insulation is prohibited. The 
temperatures generated by your collector in the summer months or under stagnation conditions can melt 
this type of material. 
 
Any above ground exterior pipe insulation is subject to UV degradation and must be wrapped with foil 
tape or painted with two coats of high quality water-based acrylic resin coating as supplied by the 
insulation manufacturer. The required coating material is Rubatex UV Protective Coating or equal. 

K. COLLECTOR PIPING 

 
Collector piping requires the use of all copper and brass fittings in the collector loop. In glycol loops, cast 
iron is also acceptable. Couplings rather than unions should be used to join the collectors to avoid leaks 
and fluid loss. Use only lead-free solder. Engelhard Silvabrite 100 or equal is required. Use of 50/50 lead 
solder is expressly prohibited. Use of galvanized steel, CPVC, PVC, or any other type of plastic pipe is 
prohibited. 
 
Piping in new solar installations may have dirt, grease, solder flux, or other impurities in the piping that 
over time affect the quality of the glycol HTF. A thorough cleaning is required before charging the system 
with glycol. 
 
All vertical piping between the storage tank and the collector shall be supported at each story or at 
maximum intervals of ten feet (10’). Copper plumbers tape or tube strap is required. The pipe insulation 
may not be compressed or crimped by the strapping material. 
 

Содержание PH130-119S

Страница 1: ...m described in this manual when properly installed and maintained meets the minimum standards established by the SRCC This certification does not imply endorsement or warranty of this product by the S...

Страница 2: ...t symbol indicates a potentially hazardous situation which if not avoided may result in property damage FOREWORD This manual is intended to be used in conjunction with other literature provided with t...

Страница 3: ...CGA No B149 latest version from Canadian Gas Association Laboratories 55 Scarsdale Road Don Mills Ontario Canada M3B 2R3 Also Canadian Electrical Code C 22 1 from Canadian Standards Association 5060...

Страница 4: ...SOLAR PANEL INSTALLATION 8 J COLLECTOR LOOP PIPE INSULATION 9 K COLLECTOR PIPING 9 L COLLECTOR SENSOR PLACEMENT 10 PART 3 WATER HEATER INSTALLATION 10 A INSTALLATION CHECKLIST 10 B POTABLE WATER PIPIN...

Страница 5: ...t be done by a licensed professional who is qualified and experienced in the installation service and maintenance of solar hot water systems B WATER TEMPERATURE ADJUSTMENT If the solar water heater is...

Страница 6: ...ents in the Phoenix Solar Water Heating System include the solar collector s a Phoenix Solar Water Heater a circulator pump a differential solar control and an expansion tank Depending on the type of...

Страница 7: ...arked for that purpose The system components should carry temperature and pressure ratings equivalent to the design of the solar collector To ensure system is appropriate for installation climate the...

Страница 8: ...PANEL INSTALLATION The contractor shall obtain all required permits and approvals for installing the solar system The installation shall conform to all federal state and local regulations governing s...

Страница 9: ...ype of material Any above ground exterior pipe insulation is subject to UV degradation and must be wrapped with foil tape or painted with two coats of high quality water based acrylic resin coating as...

Страница 10: ...copper two conductor PVC insulated with a PVC UV rated gray jacket suitable for exterior use Use Eastman Wire Cable no 5704 Beldon Wire and Cable no 8461 or equal The sensor bundle must be placed unde...

Страница 11: ...ate codes or warranty will be void It is also necessary to use both thread tape and pipe dope on all mechanical connections The potable water piping is located on the side of your solar water heater a...

Страница 12: ...igure 5 Run type M or larger copper pipes or flex line sets to and from the collector following the direction of supports penetrations and other relative items Only copper cast iron or brass are to be...

Страница 13: ...ta Sheet in the back of this manual The collector loop must be charged with a mixture of heat transfer fluid and distilled or deionized water The use of regular tap water as a mixing agent is prohibit...

Страница 14: ...mperature differentials Solar Controller The solar controller turns on or off the circulator depending on heat gained from solar operation The controller also limits overheating in the solar water hea...

Страница 15: ...r feed lines to control discharge to an acceptable and safe temperature This also increases the amount of hot water that is drawn from the solar water heater by not allowing the incoming water to full...

Страница 16: ...16 F PHOENIX SOLAR PIPING WITH AIR HANDLER Figure 6 This drawing is meant to demonstrate system piping concept only...

Страница 17: ...and upper and lower tank temperatures H CIRCULATOR SIZING The circulator pump must be sized for the related piping and pressure drop of the heat exchanger The graph in Figure 8 represents the pressure...

Страница 18: ...et Quickly switch the hose from the empty return bucket to the bucket containing the glycol mixture Continue to circulate the fluid using the pressure pump until the bubbling has stopped and the air h...

Страница 19: ...the water heater free of sediment 3 Clean and inspect the solar collector 1 Dirt or film which may have settled on the surface may affect performance Check collector supplier information for cleaning...

Страница 20: ...PRECAUTIONS MUST BE TAKEN TO AVOID PERSONAL INJURY FROM CONTACT WITH HOT WATER AND TO AVOID PROPERTY DAMAGE BEFORE operating lever check to see that a discharge line is connected to the valve directi...

Страница 21: ...21 Figure 9 LP 204 L...

Страница 22: ...22 Figure 10...

Страница 23: ...23 Figure 11...

Страница 24: ...Solar system incorrectly installed Check installation 4 Leaking plumbing or open hot water faucet s Make sure all faucet s are closed and check water meter Not enough hot water 1 Heater undersized Re...

Страница 25: ...25...

Страница 26: ...26...

Страница 27: ...ncentration of propylene glycol increases to greater than 80 percent INSPECTION AND TREATMENT OF HEAT TRANSFER FLUID You can quickly determine the condition of your fluid by examining its appearance a...

Страница 28: ...PHYSICIAN IN RESPONSE TO THE REACTION OF THE PATIENT CONSULT DOW CHEMICAL 24 HOUR EMERGENCY 1 989 636 4400 SYSTEM MODELS SOLAR COLLECTOR COMPANY MODEL OF COLLECTORS PH 80 HTP HP 30 SC 1 AET AE32E 1 SU...

Страница 29: ...29...

Страница 30: ...30 MAINTENANCE NOTES...

Страница 31: ...ate of Installation Installer s Code Name Product Serial Number s Comments Installer s Phone Number Signed by Installer Signed by Customer IMPORTANT NOTES Customer Please only sign after the installer...

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