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                                                                                     LP-179 REV. 11.26.14 

H. WATER CHEMISTRY 

 

Chemical imbalance of the water supply may affect efficiency and cause severe damage to the water heater and associated equipment. 
HTP recommends having water quality professionally analyzed to determine whether it is necessary to install a water softener. It is 
important that the water chemistry on both the domestic hot water and central heating sides are checked before installing the water 
heater, as water quality will affect the reliability of the system. Failure of a heat exchanger due to lime scale build-up on the heating 
surface, low pH, or other chemical imbalance IS NOT covered by the warranty. 
 

 

Operating temperatures above 135

o

F will further accelerate the build-up of lime scale on the heating surface and may shorten the 

service life of the water heater. Failure of a heat exchanger due to lime scale build-up on the heating surface, low pH, or other chemical 
imbalance IS NOT covered by the warranty. 
 
Outlined below are water quality parameters which need to be met in order for the system to operate efficiently for many years. 
 

Water Hardness  

Water hardness is mainly due to the presence of calcium and magnesium salts dissolved in water. The concentration of these salts is 
expressed in mg/L, ppm, or grains per gallon as a measure of relative water hardness. Grains per gallon is the common reference 
measurement used in the U.S. water heater industry. Hardness expressed as mg/L or ppm may be divided by 17.1 to convert to grains 
per gallon. Water may be classified as very soft, slightly hard, moderately hard, or hard based on its hardness number. The minerals in 
the water precipitate out as the water is heated and cause accelerated lime scale accumulation on a heat transfer surface. This lime 
scale build-up may result in premature failure of the heat exchanger. Operating temperatures above 135

o

F will further accelerate the 

build-up of lime scale on the heating surface and may shorten the service life of the water heater. 
 
Water that is classified as hard and very hard must be softened to avoid heat exchanger failure. See below for further information about 
water hardness. 
 

CLASSIFICATION 

MG/L OR PPM 

GRAINS/GAL 

Soft 

– 17.1 

0 - 1 

Slightly Hard 

17.1 

– 60 

– 3.5 

Moderately Hard 

60 

– 120 

3.5 

– 7.0 

Hard 

120 

– 180 

7.0 

– 10.5 

Very Hard 

180 and over 

10.5 and over 

 
If the hardness of the water exceeds the maximum level of 7 grains per gallon, water should be softened to a hardness level no lower 
than 5 grains per gallon. Water softened as low as 0 to 1 grain per gallon may be under-saturated with respect to calcium carbonate, 
resulting in water that is aggressive and corrosive. 

 
pH of Water 

pH is a measure of relative acidity, neutrality or alkalinity. Dissolved minerals and gases affect water pH. The pH scale ranges from 0 to 
14. Water with a pH of 7.0 is considered neutral. Water with a pH lower than 7 is considered acidic. Water pH higher than 7 is 
considered alkaline. A neutral pH (around 7) is desirable for most potable water applications. 

Corrosion damage and heater failures 

resulting from water pH levels of lower than 6 or higher than 8 ARE NOT covered by the warranty.

 The ideal pH range for water 

used in a storage tank or a water heater system is 7.2 to 7.8. 
 

Total Dissolved Solids 

Total Dissolved Solids (TDS) is a measurement of all minerals and solids dissolved in a water sample. The concentration of total 
dissolved solids is usually expressed in parts per million (ppm). 
 
Water with a high TDS concentration will greatly accelerate lime and scale formation in the hot water system. Most high TDS 
concentrations precipitate out of the water when heated. This can generate a scale accumulation on the heat transfer surface that will 
greatly reduce the service life of a water heater. This scale accumulation can also impede the ability of the heat exchanger to transfer 
heat into the water. A heat exchanger damaged or blocked by lime/scale accumulation must be replaced. 
 
The manufacturer of the water heater has no control of water quality, especially TDS levels in your system. Total dissolved solids in 
excess of 2,000 ppm will accelerate lime and scale formation in the heat exchanger. Heat exchanger failure due to total dissolved solids 
in excess of 2,000 ppm is a non-warrantable condition. 

Failure of a water heater due to lime scale build up on the heating surface 

IS NOT covered by the warranty.

 

 

Hardness:

 7 grains 

Chloride levels:

 100 ppm 

pH levels:

 6-8 

TDS:

 2000 ppm 

Sodium:

 20 mGL 

Содержание PH100-119

Страница 1: ...7 WATER HEATERS MANUFACTURED AFTER OCTOBER 2 2014 NOTICE HTP reserves the right to make product changes or updates without notice and will not be held liable for typographical errors in literature The...

Страница 2: ...CINITY OF THIS OR ANY OTHER APPLIANCE WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch Do not use any phone in your building Immediately call your gas s...

Страница 3: ...y In some circumstances the property owner or his her agent assumes the role and at government installations the commanding officer or departmental official may be the AHJ NOTE HTP Inc reserves the ri...

Страница 4: ...R UNCONFINED SPACE 11 F PREVENT COMBUSTION AIR CONTAMINATION 11 G REMOVING A HEATER FROM A COMMON VENT SYSTEM 12 H WATER CHEMISTRY 13 PART 4 HEATER PIPING 16 A GENERAL PIPING INFORMATION 16 B SCALDING...

Страница 5: ...8 F MAINTENANCE 48 PART 9 SHUTDOWN 49 A SHUTDOWN PROCEDURE 49 B VACATION PROCEDURE 49 C FAILURE TO OPERATE 49 PART 10 TROUBLESHOOTING 49 A ERROR CODE 49 B HEATER ERROR 49 C LOCKOUT 49 PART 11 MAINTENA...

Страница 6: ...al gas leakage causing a fire and or explosion or the release of mold bacteria or other harmful particulates into the air Operating a previously submerged appliance could result in property damage sev...

Страница 7: ...Water Storage Tank The stainless steel water storage tank has a combustion chamber submerged into the tank water When the water heater is fired combustion gases heat the combustion chamber walls tran...

Страница 8: ...sate neutralizer to neutralize the condensate Condensate neutralizers are made up of lime crystals marble or phosphate chips Neutralizers can be installed in the field by the installer and purchased f...

Страница 9: ...marine environments In such areas higher concentration levels of chlorides from sea spray coupled with relative humidity can lead to degradation of the heat exchanger and other heater components In t...

Страница 10: ...d result in substantial property damage severe personal injury or death D RESIDENTIAL GARAGE INSTALLATION PRECAUTIONS If the heater is located in a residential garage per ANSI Z223 1 Mount the bottom...

Страница 11: ...aminated see Table 1 it is imperative that the water heater be installed as direct vent so that all combustion air is taken directly from the outdoors into the water heater intake connection Unconfine...

Страница 12: ...ury or death When removing an existing heater follow the steps below 1 Seal any unused openings in the common venting system 2 Visually inspect the venting system for proper size and horizontal pitch...

Страница 13: ...t water hardness CLASSIFICATION MG L OR PPM GRAINS GAL Soft 0 17 1 0 1 Slightly Hard 17 1 60 1 3 5 Moderately Hard 60 120 3 5 7 0 Hard 120 180 7 0 10 5 Very Hard 180 and over 10 5 and over If the hard...

Страница 14: ...14 LP 179 REV 11 26 14 Figure 3 Specifications and Dimensions...

Страница 15: ...claims for damage or shortage in shipment must be filed immediately against the transportation company by the consignee COLD WEATHER HANDLING If the heater has been stored in a very cold location BEL...

Страница 16: ...15 13 4 12 4 11 4 10 7 Table 2 Recovery on rating plate is based at 94 thermal efficiency at 70o Fahrenheit rise as required by ANSI PERFORMANCE EQUATIONS Rated Input x 9 GPM Temp Rise o F x 500 GPH G...

Страница 17: ...ween the relief valve and heater or in the discharge line Do not plug or place any obstruction in the discharge line Test the operation of the relief valve after filling and pressurizing the system by...

Страница 18: ...sealant compound In the branch of the 1 or a 1 brass tee install a copper male adapter to match your copper plumbing system For convenience you may install a sweat shut off valve and a union in the c...

Страница 19: ...installer is responsible for all equipment and detailing required by local codes NOTES FOR AIR HANDLER APPLICATION 1 MASSACHUSETTS STATE PLUMBING CODE REQUIRES A DISTANCE NO GREATER THAN 50 FEET FROM...

Страница 20: ...n Massachusetts you must install a vacuum relief valve per 248 CMR With air handlers outdoor reset is available with an outdoor sensor See Part 8 Section D NOTES FOR AIR HANDLER APPLICATION 1 MASSACHU...

Страница 21: ...and the cold water inlet 3 Gas line must be rated to the unit maximum input capacity Unit must have 10 feet of pipe after gas regulator 4 All circulators should have an integral flow check 5 Check wi...

Страница 22: ...ter inlet 3 Gas line must be rated to the unit maximum input capacity Unit must have 10 feet of pipe after gas regulator 4 All circulators should have an integral flow check 5 Check with brazed plate...

Страница 23: ...preventer and the cold water inlet 3 Gas line must be rated to the unit maximum input capacity Unit must have 10 feet of pipe after gas regulator 4 All circulators should have an integral flow check...

Страница 24: ...o the unit maximum input capacity Unit must have 10 feet of pipe after gas regulator 4 All circulators should have an integral flow check 5 Drains and check valve between unit and storage tank will as...

Страница 25: ...the unit maximum input capacity Unit must have 10 feet of pipe after gas regulator 4 All circulators should have an integral flow check 5 Drains and check valve between unit and storage tank will ass...

Страница 26: ...r and the cold water inlet 3 Gas line must be rated to the unit maximum input capacity Unit must have 10 feet of pipe after gas regulator 4 All circulators should have an integral flow check 5 Check w...

Страница 27: ...ter must be sized and installed within this piping system between the backflow preventer and the cold water inlet 3 Gas line must be rated to the unit maximum input capacity Unit must have 10 feet of...

Страница 28: ...local building codes 3 This water heater must be vented with materials components and systems listed and approved for Category IV appliances Exhaust vent and intake pipes are to be piped separately Th...

Страница 29: ...rimer and cement specifically designed for the material used as listed in Table 4 Failure to do so could result in property damage severe personal injury or death Exhaust vent adaptors are not designe...

Страница 30: ...ntained J This water heater vent system shall terminate at least 3 feet 0 9 m above any forced air intake located within 10 ft 3 m NOTE This does not apply to the combustion air intake of a direct ven...

Страница 31: ...if the intake pipe has two 90 elbows one 45 elbow and 10 feet of PVC pipe the following calculation applies Intake Pipe Equivalent Length 2x5 3 10 23 feet Finally if a concentric vent kit is used we...

Страница 32: ...oved for use with the pipe material Cement must conform to ASTM D2564 for PVC and ASTM F493 for CPVC pipe NOTE DO NOT CEMENT POLYPROPYLENE PIPE 4 Ensure the vent is located where it will not be expose...

Страница 33: ...nt and intake piping lengths routing and termination methods must all comply with the methods and limits given in the Venting section Part 5 of this manual When installing a combustion air intake from...

Страница 34: ...by local codes All vent pipes must be glued properly supported and the exhaust must be pitched a minimum of per foot back to the heater to allow drainage of condensate When placing support brackets on...

Страница 35: ...35 LP 179 REV 11 26 14 Figure 17 LP 179 F NOTE This drawing is meant to demonstrate system venting only The installer is responsible for all equipment and detailing required by local codes...

Страница 36: ...lued properly supported and the exhaust must be pitched a minimum of per foot back to the heater to allow drainage of condensate When placing support brackets on vent piping the first bracket must be...

Страница 37: ...oncentric vent kits Refer to Concentric Vent Kit installation manual LP 166 for further information on venting with the optional concentric vent kits Concentric venting through an existing system must...

Страница 38: ...4 8 cubic meters per kW of the total input rating of all fuel burning appliances installed in that space Rooms connected directly to this space through openings not furnished with doors are considered...

Страница 39: ...39 LP 179 REV 11 26 14 Figure 21...

Страница 40: ...e subject to corrosion or deterioration 3 NEVER install condensate lines outside It is very important that the condensate line is not exposed to freezing temperatures or any type of blockage Damages d...

Страница 41: ...by mode not firing When the signal rises above 1 5 volts the water heater will ignite As the signal continues to rise towards its maximum of 10 volts the water heater will increase in set point temper...

Страница 42: ...42 LP 179 REV 11 26 14 D INTERNAL WIRING DIAGRAM Figure 24 Wiring Diagram...

Страница 43: ...43 LP 179 REV 11 26 14 Figure 25 LP 179 L...

Страница 44: ...valve is exposed to a pressure greater than PSI 14 water column the gas valve must be replaced Never use an open flame match lighter etc to check gas connections A GAS PIPING Run the gas supply line i...

Страница 45: ...d connection to the swirl plate and blower C GAS VALVE Figure 27 Gas Valve LP 179 P Do not do a gas conversion on this water heater without an officially approved conversion kit and instructions suppl...

Страница 46: ...n all hot water faucets Ensure the water heater is full of water before firing the burner Failure to do so will damage the heater Such damage IS NOT covered by warranty and could result in property da...

Страница 47: ...k temperature default 119 o F After you set the temperature press S3 until you exit the menu 3 Setting the outdoor reset curve change only the functions in the descriptions below a Press and hold S3 a...

Страница 48: ...S2 key together for 1 second COMBUSTION SETTINGS ON ALL MODELS Natural Gas Propane LP Fan Speed Low Ignition High Low Ignition High Carbon Monoxide PPM 1 10 2 15 2 20 1 10 2 15 2 20 Carbon Dioxide CO2...

Страница 49: ...hnician is not available depressing the S4 button once will remove the lockout state so additional trials for ignition can be performed The unit will try to re light once every 6 minutes PART 10 TROUB...

Страница 50: ...d 60 Sec 1 Check the combustion air fan wiring 2 Replace the combustion air fan 3 Replace the control board LEO Water Level in Tank is Low Until Corrected 1 Be sure all air is bled from system 2 Inspe...

Страница 51: ...s a code other than F01 follow the troubleshooting guide for that code 7 If the flue temperature increases to over 190o F consult HTP for further assistance F02 Interrupted or shorted upper temperatur...

Страница 52: ...52 LP 179 REV 11 26 14 Figure 29 Replacement Parts...

Страница 53: ...53 LP 179 REV 11 26 14 Figure 30 LP 179 H...

Страница 54: ...of the system Heat Safeties Temperatures Verify safe settings on heater or Anti Scald Valve Temperatures Verify programmed temperature settings ELECTRICAL Connections Check wire connections Make sure...

Страница 55: ...55 LP 179 REV 11 26 14...

Страница 56: ...56 LP 179 REV 11 26 14...

Страница 57: ...57 LP 179 REV 11 26 14 MAINTENANCE NOTES...

Страница 58: ...Installation Address Date of Installation Installer s Code Name Product Serial Number s Comments Installer s Phone Number Signed by Installer Signed by Customer IMPORTANT Customer Please only sign aft...

Страница 59: ...anty period for the water heater shall then be deemed to have commenced thirty 30 days after the date of manufacture of the water heater and NOT the date of installation of the water heater E This war...

Страница 60: ...ct to validation of in warranty coverage by HTP claims department personnel All alleged defective or malfunctioning parts must be returned to HTP via the local distribution channels where original pur...

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