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12 

 

 

5.2 Troubleshooting Principle 

 

WARNING     

 

 
There are extremely dangerous voltage and power levels present inside this unit. 
Do not attempt to diagnose or repair unless you have had training in power 
electronics measurement and troubleshooting techniques. 

 

A. Temperature light on.

 

1. Fan blocked, check and correct condition. 

2. Unit is overheated, let unit cool down for at least 5 minutes. Make sure the unit has 
not been operated beyond Duty Cycle limit, refer to technology parameters in Section 
2. 

3. Faulty components in unit, return for repair. 

B. Torch fails to ignite the arc when trigger is pulled 

1. Faulty torch parts, inspect torch parts and replace if necessary. 

2. Air pressure too high or too low, adjust to proper pressure. 

3. Faulty components in unit, return for repair. 

C. No cutting output; trigger pulled, power source on; air flows; fan operates

 

1. Torch not properly connected to power supply, check that torch leads are properly 
connected to power supply. 

2. Ground clamp not connected to work piece, or connection is poor, make sure that 
the ground cable has a proper connection to a clean, dry area of the workpiece. 

3. Faulty components in unit, return for repair or have qualified technician repair. 

4. Faulty Torch, return for repair or have qualified technician repair. 

D. Low cutting output 

1. Incorrect setting of CURRENT (A) control, check and adjust to proper setting. 

2. Faulty components in unit, return for repair or have qualified technician repair. 

 

Содержание MicroCut 45 DV

Страница 1: ...T Read this Owner s Manual Completely before attempting to use this equipment Save this manual and keep it handy for quick reference Pay particular attention to the safety instructions we have provide...

Страница 2: ...I...

Страница 3: ...er s Warranty Subject to the terms and conditions hereof HTP warrants that all MicroCut 45 DV plasma cutters furnished by HTP are free from defects in workmanship and material as of the time and place...

Страница 4: ...ously purchased equipment This warranty is null and void unless the warranty registration is sent to HTP America Inc within fifteen 15 business days from the date of purchase Any express warranty not...

Страница 5: ...NS 4 3 3 AIR CONNECTIONS 4 4 OPERATION 4 4 1 LAYOUT OF THE FRONT AND REAR PANEL 5 4 2 FUNCTION INTRODUCTION 6 4 3 CUTTING PREPARATION 9 4 4 CUTTING OPERATION 10 5 MAINTENANCE 11 5 1 CUTTING TORCH MAIN...

Страница 6: ...metal being used coatings on the metal and the different processes You must be very careful when cutting any metals which may contain one or more of the following Antimo ny Chromiu m Mercury Berylliu...

Страница 7: ...ydrogen gas that is ignited will cause an explosion NOISE Noise can cause permanent hearing loss Plasma processes can cause noise levels to exceed safe limits You must protect your ears from loud nois...

Страница 8: ...47 7 03 2 30 6 18 Adjustment range of current A 20 25 20 45 10 25 10 45 Max no load voltage V 230 Duty cycle 40 10 minutes 40 25A145V 50 45A145V 40 25A110V 50 45A118V Note The above parameters are su...

Страница 9: ...ur power source for correct voltage before plugging in or connecting the unit 3 3 Air Connections A Connecting Air Supply to Unit Connect the air line to the inlet port of the air filter on the rear p...

Страница 10: ...Button Select cutting mode switch between first and second menu 4 Over Heat Alarm When over heating the yellow light will be on 5 Power Light A solid green light indicates the power is on 6 Cutting T...

Страница 11: ...ntains air pressure output voltage the recommended length of the cutting torch Cutting current Tips The LCD contains two menus In the first menu the cutting current and the cutting mode can be adjuste...

Страница 12: ...ure 4 Figure 5 Figure 6 Figure 7 Grid cutting mode use the encoder to adjust the cutting current press on the function button briefly to switch cutting mode The current range is 20 45A the air pressur...

Страница 13: ...8 3 Two different kinds of cutting torches Figure 8 Hand Torch Figure 9 Machine Torch 4 Alarm display...

Страница 14: ...zzle Repetative flashing rate of 3 quick circles then a 1 second pause for a 15 second period or until torch trigger is pressed again whichever comes first E05 Consumables in torch failed to separate...

Страница 15: ...sure in idle To adjust air pressure press and realease the trigger so air stats flowing Open the side door of cabinate to adjust the air presure 3 After using the machine for a longer period of time t...

Страница 16: ...condition a small amount of air vents through the gap between the shield cup and the torch handle Do not attempt to over tighten the shield cup as irreparable damage to internal components may result...

Страница 17: ...t torch parts and replace if necessary 2 Air pressure too high or too low adjust to proper pressure 3 Faulty components in unit return for repair C No cutting output trigger pulled power source on air...

Страница 18: ...orch shield cup tip starter element and electrode replace as needed 4 Faulty components in unit return for repair or have qualified technician repair G No air flows the power light is on Fan operates...

Страница 19: ...14 6 Cutting Guidelines...

Страница 20: ...15 7 Consumable Breakdowns Consumable Parts Breakdown Hand Torch Consumable Parts Breakdown Machine Torch...

Страница 21: ...otected functional extra low voltage ELV output to prevent shock energy and fire under normal conditions at the machine interface receptacle and under single fault conditions with the machine interfac...

Страница 22: ...The connector socket Cable ends Start start plasma Input Normally open Requires dry contact closure to activate 3 4 3 pink 4 brown Transfer start machine motion Output Normally open Dry contact closu...

Страница 23: ...18 Note the table below for the shift and scale selection scale selection dial number 20 1 21 1 1 30 1 40 1 50 1 1 OFF ON OFF OFF OFF 2 OFF OFF ON OFF OFF 3 OFF OFF OFF ON OFF 4 OFF OFF OFF OFF ON...

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