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lp-220 Rev. 000 Rel. 007 Date 2.12.18

6

I. Snow Load

In areas prone to heavy snowfall, the solar collectors should ideally be 

installed at an angle of 50

o

 or greater to help promote snow sliding 

off the tubes. In addition, it is advisable to raise the lower collector 

frame off the roof surface 6 – 8 inches or higher. Doing this places the 

collector above moderate snowfall accumulation and allows drifting 

snow to more easily slide out from under the collector, which helps 

ensure that snow does not cover the collector array. A front track 

extension can be used for this purpose.
Please refer to local regulations regarding snow loading precautions.

J. Storage Tanks

It is recommended that the lever on the pressure and temperature 

relief valves (PTRV) on main pressure hot water storage tanks be 

operated once every 6 months to ensure reliable operation. It is 

important to raise and lower the lever gently, and be careful as the 

water released will be HOT. Failure to operate the PTRV on a regular 

basis could lead to failure of the component and the possibility of the 

storage tank exploding.
It is recommended, and may also be a local regulation, that, in order to 

expel water safely, the PTRV have a copper pipe connected and run to 

an appropriate drainage location. The PTRV and drain outlet pipe must 

not be sealed or blocked.

NOTE:

 If the water heater is left in an operating condition and not used 

for two weeks or more, a quantity of highly flammable hydrogen may 

accumulate in the top of the water cylinder.

To dissipate hydrogen safely, it is recommended to turn on a hot 

water tap for several minutes at a sink, basin, or bath, but not a 

dishwasher, clothes washer, or other electrical or heat producing 

appliance. During this process, there must be no smoking, 

open flame, or electrical appliance operating nearby. Hydrogen 

discharged through the tap will sound like air escaping. Failure 

to dissipate hydrogen properly could result in explosion and fire, 

serious property damage, severe personal injury, or death.

K. Hail Resistance

Glass evacuated tubes are surprisingly strong and able to handle 

significant impact stresses once installed.  Testing and impact stress 

modelling proves that evacuated tubes, when installed at an angle of 

40

o

 or greater, are able to withstand impact from hail larger than 1” in 

diameter.  The ability of evacuated tubes to withstand hail impact is 

greatly influenced by the angle of impact, so installing the collectors 

at low angles does reduce their impact resistance.
It is recommended that in areas prone to large hail (> 3/4”) the solar 

collector should be installed at an angle of 40

o

 or greater to provide 

optimum protection.  This is generally a common installation angle, as 

many populated areas in the world fall within 30-70

o

 latitude.

Part 3 - Installation Information

A. Transport, Unpacking, and Inspection

When possible, transport the boxes of evacuated tubes standing 

upright, taking notice of the THIS WAY UP arrows. If the boxes 

can only be laid down, always place on a flat, firm surface such as 

compressed wooden board. If stacking the boxes, do not exceed 

3 layers and strap in place to avoid movement. Straps should be 

padded with thick cardboard or similar padding at corners to avoid 

cutting into the boxes.

Component List

Please familiarize yourself with the components listed on the 

packing list. If any components are missing, and/or additional part(s) 

are required, please contact your supplier.

Part A: Manifold Legs - (3) Three Pieces

Shorter than Part D

Part B: Back Brace - (4) Four Pieces

Longer than Part C

Part C: Horizontal Support Brace - (3) Three Pieces

Shorter than Part B

Part D: Manifold Arm - (3) Three Pieces

Shorter than Part A

Part E: Clamp - (6) Six Pieces

Part F: Triangle Plate - (3) Three Pieces

Part G: Feet - (6) Six Pieces

If a tube should break, it can easily be replaced.  Though a reduction 

in heat output will result, the solar collector can still function 

properly with one or more broken tubes (heat reduction depends 

upon how many tubes are broken).  A broken tube should be 

replaced by authorized persons only.

resistance and the resultant stress on attachment points.  Adhere to 

relevant building codes/regulations regarding installation of such 

objects. 
For flush mounting on a pitched roof, a minimum of two attachment 

points per front track must be made, each with minimum pull strength 

of 220 lbs.  If this cannot be achieved, additional attachment points 

must be made to achieve minimum strength levels.
If installing the low, mid, high or fixed angle roof frames, a minimum 

of two attachment points per front track must be made, each with a 

minimum pull strength of 330 lbs.  If this cannot be achieved, additional 

attachment points must be made to achieve minimum strength levels.
It is the responsibility of the installation contractor to ensure that the 

frame mounting is of suitable strength.  Where applicable, inspection 

by building department officer or equivalent should be completed to 

ensure the installation is in accordance with relevant regulations.

Содержание HP-30SC

Страница 1: ...n substantial property damage severe personal injury or death HTP reserves the right to make product changes or updates without notice and will not be held liable for typographical errors in literature The surfaces of these products contacted by potable consumable water contain less than 0 25 lead by weight as required by the Safe Drinking Water Act Section 1417 NOTE TO CONSUMER PLEASE KEEP ALL IN...

Страница 2: ...s and requirements where they differ from the furnished instructions Additional publications which should guide the installer include Solar Water Heating System Design and Installation Guidelines SRCC OG 300 available from Solar Rating Certification Corporation 400 High Table of Contents Introduction About Your Solar Collector 3 Part 1 General Safety Information 3 A When Servicing the Solar Water ...

Страница 3: ...llow the procedures and instructions in this manual WILL VOID the warranty ALL PIPING AND PLUMBING CONNECTIONS SHOULD BE MADE WITH COPPER PIPE ONLY No less than I D copper tube of the type meeting local codes must be used for piping Pipe runs must be solidly attached with proper clamping methods Soldered connections should be secured with 95 5 lead free solder Use only pipe rated for 250oF minimum...

Страница 4: ...ump system controller valves and other plumbing components should be provided separately by their respective manufacturers NOTE This manual is primarily a reference document for authorized installation individuals as the solar collector is not permitted to be installed by non authorized persons If exposed to sunlight hot and have internal pressure built up the tubes may explode rather than implode...

Страница 5: ...ement that allows full draining of header pipes The collector or array should be mounted with a pitch towards the supply port to facilitate the drain back process E Fluid Quality Water quality is very important Water in direct flow through the solar collectors must first meet potable water requirements any fluid circulated through the collectors should be non corrosive to copper In addition water ...

Страница 6: ...ced by the angle of impact so installing the collectors at low angles does reduce their impact resistance It is recommended that in areas prone to large hail 3 4 the solar collector should be installed at an angle of 40o or greater to provide optimum protection This is generally a common installation angle as many populated areas in the world fall within 30 70o latitude Part 3 Installation Informa...

Страница 7: ...nsions Inches 101 X 79 X 58 Net Aperture Area ft2 30 04 Storage Tank Size Gallons 70 Nominal Flow Rate Gal Min 0 84 gallons per collector C Tools and Materials Make sure you have all necessary tools materials and accessories before beginning work on the solar system The following is a minimum list of basic required tools Other plumbing components will be field supplied according to installation ne...

Страница 8: ... to this guideline an angle of latitude 10o is acceptable and will not greatly reduce solar output The solar collector should be installed at an angle between 20 80o to ensure optimal operation For year round domestic hot water the collector should be tilted to an angle of equal to the latitude of the installation site Add 15o to the latitude to optimize for winter performance space heating Subtra...

Страница 9: ...age to the header if the system stagnates In drain back systems supply and return connections to the collector must use eccentric fittings or a fitting arrangement that allows full draining of header pipes The collector or array should be mounted with a 1 4 pitch towards the supply port to facilitate the drain back process In addition collector plumbing should slope toward the drain back reservoir...

Страница 10: ...atch et Installing Triangle Plate Assembly 1 Slide two short bolts in the manifold arm 2 Align the edge of the triangle plate to the edge of the manifold arm 3 Secure the triangle plate to the manifold arm with nut tighten with ratchet 4 Repeat for the next two arms Installing Legs to Assembly For Tilt Angled Mounting For Flat Mounting Skip to Flat Mounting this Table Installing Feet to Assembly 1...

Страница 11: ...h h o r i z o n t a l supports at the midpoints of manifold legs and arms 6 These supports can be adjusted along either support in order to create the desired angle Flat Mounting Installing Evacuated Tubes Face feet outwards and attach to the manifold arms Feet on the middle support can face either side 1 Unscrew plastic end caps 2 Insert fit ring into hole in manifold 3 Apply a small amount of li...

Страница 12: ...ines before drilling into the roof Plan the installation accordingly The following details suggested roof attachment methods J Bolt Penetration Failure to follow this information could result in property damage serious personal injury or death Lag Bolt Penetration Threaded Bolt Penetration A Roof Mounting In order to meet strength requirements in areas with winds up to 130 mph and category D expos...

Страница 13: ...n 25o for panels to perform properly D Flat Roof Installation Use 4 10mm diameter or larger stainless steel lag bolts to fasten the collector feet to a flat roof If standing water may gather on the roof around the collector ensure that all mounting and plumbing holes are thoroughly sealed and waterproofed E Wall Mounting Wall attachment methods depend largely on wall material For brick or concrete...

Страница 14: ...additives that provide resistance to breakdown during high temperatures Glycol pH should be checked periodically and replaced as specified by the manufacturer F Insulation Heavily insulate all piping running to and from the manifold with high quality insulation of at least 0 6 thickness thicker in cold climates Heat loss from the piping can be significant Particular attention should be taken to in...

Страница 15: ... 18 15 Table 5 Pressure Drop through Collector with 40 Glycol Solution To further increase solar production use a variable speed solar pump controller part 8600 047 Part 7 System Piping Applications Figure 3 System Piping Applications ...

Страница 16: ... have built up pressure so take care when opening the drain valve Draining the collector must be done with caution as released water may be scalding hot Take care when opening the drain valve Failure to do so could result in property damage serious injury or death F Other Components Other parts of the system such as the pump and storage tank should be serviced inspected according to the manufactur...

Страница 17: ...ze a service call C Regular Water Dumping Part 10 Installation Checklist The following list is a guide only Specific items will depend on the nature of the installation Item Yes No Collector faces due North South as closely as possible Collector is not significantly shaded throughout the day Collector is not likely to be struck by falling objects such as branches or falling fruit Collector is inst...

Страница 18: ... deposits 4 Make provisions so if the solar collector or any component part or connection thereto should leak the resulting flow of water will not cause damage to the area in which it is installed 5 Maintain the solar collector in accordance with the maintenance procedure listed in the manufacturer s provided instructions 6 Maintain all related system components in good operating condition 7 Use t...

Страница 19: ...he returned product must arrive at HTP within thirty 30 days of the date of our request to return the product After receipt of the returned product HTP may require as many as thirty 30 additional days for product testing NOTE Any components or heaters returned to HTP for warranty analysis will become the property of HTP and will not be returned even if credit is denied If you have questions about ...

Страница 20: ...tive Distributor Dealer Please insert contact details Customer Installation Record Form The following form should be completed by the installer for you to keep as a record of the installation in case of a warranty claim After reading the important notes at the bottom of the page please also sign this document Customer s Name Date of Installation Installation Address Product Name Serial Number s Co...

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