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Standard Operation Procedure

Tabulator

：

Issue Department

：

Xin-Xin Chen

NPSU-PPE

Auditor 

：

Ethan Lai

Steps

：

Document No.

: Pegasus600

DISASS’Y SOP

Station :

Operation Name :                                                                 Ver. :    

Date

:

Note: If finding anything uncommon, notice foreman or assistant at once.

Fixture list (Specification)

Qty.

Fixture list (Specification)

Qty.

Tear off gaskets for LG & AUO Panel

27(2/2)

2017/5/23

1.00

Glove Requirements: Half-finger gloves

1. Tear off the gaskets at the front of the 

connector of Panel (Fig. 1).

Exclude BOE, this step is done only for 
Panel produced by LG and AUO (Fig. 2).

Fig. 1

Fig. 2

Gasket for 
LG Panel

LG Panel

AUO Panel

No gap shown in 
this area, need 
to tear off the 
gasket

BOE Panel has 
gap in this area, 
so no gasket is 
plated

Содержание ProOne 600 G3

Страница 1: ...tems included in product Printed Circuit Boards PCB or Printed Circuit Assemblies PCA With a surface greater than 10 sq cm 2 Batteries All types including standard alkaline and lithium coin or button style batteries 1 Mercury containing components For example mercury in lamps display backlights scanner lamps switches batteries 0 Liquid Crystal Displays LCD with a surface greater than 100 sq cm Inc...

Страница 2: ...er Torx T15 Torx Electric screwdriver Cross 0 Cross Plastic stick 3 0 Product Disassembly Process 3 1 List the basic steps that should typically be followed to remove components and materials requiring selective treatment 1 Follow steps described in Disassembly instruction file attached 2 If parts can be removed without using a tool remove it first 3 Use correct screwdriver and torque value before...

Страница 3: ... 11 1 00 19 1 00 27 1 00 4 1 00 12 1 00 20 1 00 5 1 00 13 1 00 21 1 00 6 1 00 14 1 00 22 1 00 7 1 00 15 1 00 23 1 00 8 1 00 16 1 00 24 1 00 Station Ver ALL 1 2017 5 23 Date Content Date Porter Zan First version 2017 5 23 A Current station version list B Version Modify list Sub assembly name Pegasus600 DISASS Y SOP Document No Pegasus600 DISASS Y SOP Page Design Revision Written by Ethan Lai 1 of 1...

Страница 4: ...e If finding anything uncommon notice foreman or assistant at once Fixture list Specification Qty Fixture list Specification Qty Remove Stand 1 Take out Stand and put into the material box Fig 1 2 Follow the steps as Fig 1 2 push the black button then pull up Stand Glove Requirements Half fingered gloves Fig 1 Fig 2 1 1 1 2017 5 23 1 00 Push the black button Pull up Stand ...

Страница 5: ...mon notice foreman or assistant at once Fixture list Specification Qty Fixture list Specification Qty Take out Rear Cover 1 Follow the direction of red arrow to push Rear Cover Fig 1 2 Follow the sequence to pull open Rear Cover and take it out Fig 1 Operating sequence Bottom side Left side Right side Glove Requirements Half fingered gloves 2 1 1 2017 5 23 1 00 Fig 1 Right side Bottom side Left si...

Страница 6: ...st Specification Qty Fixture list Specification Qty 3 1 1 2017 5 23 1 00 Glove Requirements Half fingered gloves Take out M B shielding Fig 1 1 Take out M B shielding Fig 1 Follow the direction of red arrow to pull open the spring then pull up obliquely to take out the shielding along the direction of upper left corner Notice the hooks in red box in Fig 1 Obliquely take out the shielding along the...

Страница 7: ...sistant at once Fixture list Specification Qty Fixture list Specification Qty 4 1 1 2017 5 23 1 00 Glove Requirements Half fingered gloves Electric Screwdriver S 6000MS 1 Bits Type T15 φ 5mm L 60mm 1 Take out Thermal Module Fig 1 1 Unscrew Torx Pin Head 5 all joints to take out Thermal Module Fig 1 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes 2 Put Thermal Module into ...

Страница 8: ...nt at once Fixture list Specification Qty Fixture list Specification Qty Take out HDD and ODD 5 1 1 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Take out HDD Fig 1 Pull open the HDD bracket softly to the right and push upward HDD to disconnect then put it into the material box 2 Take out ODD Fig 2 Press the latch and push ODD to the left simultaneously to disconnect then put ODD into the...

Страница 9: ...nts Half fingered gloves Electric Screwdriver S 3000MS 1 Bits Type 0 φ 5mm L 60mm 1 Take out I O board Fig 2 1 Unscrew 2 all joints to take out I O board and disconnect I O cable Fig 1 2 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes Put I O board and two screws into the material box Switch can t fall off 2 Be careful not to make the pin heads of the I O connector are cr...

Страница 10: ...U 1 7 1 1 2017 5 23 1 00 Ion fan 1 Glove Requirements Half finger gloves 1 Take out DDR and put it into the material box Fig 1 Expand the springs on the both sides of the DDR socket 2 Take out CPU illustrated as Fig 2 then put it into the tray Don t touch the pin heads of CPU Open the bracket by pulling off the link and take out CPU Fig 1 2 Open the bracket by pulling off the link 1 Press the link...

Страница 11: ...st Specification Qty Fixture list Specification Qty Take out Top Vent 8 1 1 2017 5 23 1 00 1 Unscrew 5 all joints of Top Vent illustrated as Fig 1 Torsion 4 0 0 5 kgf cm Take the screwdriver vertically to the screw holes Put the screws into the material box 2 Follow the unscrewing sequence to take out Top Vent Don t pull it using force Glove Requirements Half finger gloves Fig 1 Electric Screwdriv...

Страница 12: ...Specification Qty Take out Center IO Door unscrewing 9 1 1 2017 5 23 1 00 1 Unscrew 5 all joints illustrated as Fig 1 Fig 3 Torsion 4 0 0 5 kgf cm Take the screwdriver vertically to the screw holes Put the screws into the material box 2 Take out Center IO Door Fig 2 3 Take out Center Cover Fig 1 Glove Requirements Half finger gloves Fig 3 Electric Screwdriver S 4000MS 1 Bits Type T15 φ 5mm L 60mm ...

Страница 13: ... Qty Take out Speaker 10 1 1 2017 5 23 1 00 1 Unscrew Torx Pin Head 4 all joints of Speaker Fig 2 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes 2 Take out Speaker Fig 2 Don t lose the four rubber rings of Speaker No obvious defect in the surface First pull out the cable from the hook and don t pull it using force Fig 1 Glove Requirements Half finger gloves Fig 2 Electri...

Страница 14: ...r assistant at once Fixture list Specification Qty Fixture list Specification Qty Take out Vesa Mount 11 1 1 2017 5 23 1 00 1 Unscrew 4 all joints to take out Vesa Mount illustrated as Fig 1 2 Torsion 6 0 0 5 kgf cm Take the screwdriver vertically to the screw holes Put the screws into the material box Glove Requirements Half finger gloves Fig 2 Fig 1 Electric Screwdriver S 4000MS 1 Bits Type T15 ...

Страница 15: ...on Operation Name Ver Date Note If finding anything uncommon notice foreman or assistant at once Fixture list Specification Qty Fixture list Specification Qty Take out PSU 12 1 1 2017 5 23 1 00 1 Disconnect PSU cable from the connector of M B side then take out PSU into the material box Fig 1 2 Glove Requirements Half finger gloves Fig 1 Fig 2 ...

Страница 16: ...ake out FAN disconnect LVDS cable 13 1 1 2017 5 23 1 00 1 Disconnect FAN cable 1 2 and LVDS cable from the connectors of M B side Fig 2 3 Pull out FAN cable from the hook carefully 2 Unscrew 4 all joints to take out FAN illustrated as Fig 1 Torsion 4 0 0 5 kgf cm Take the screwdriver vertically to the screw holes Glove Requirements Half finger gloves Fig 1 Electric Screwdriver S 4000MS 1 Bits Type...

Страница 17: ... at once Fixture list Specification Qty Fixture list Specification Qty Unscrew ODD SATA CNTR 14 1 1 2017 5 23 1 00 1 Unscrew Torx Pin Head 2 all joints of ODD SATA CNTR then take out ODD cable Fig 1 2 Don t pull the cable using force Torsion 4 0 0 5 kgf cm Take the screwdriver vertically to the screw holes Glove Requirements Half finger gloves Fig 2 Electric Screwdriver S 4000MS 1 Bits Type T15 φ ...

Страница 18: ... list Specification Qty Fixture list Specification Qty Disconnect cables 15 1 1 2017 5 23 1 00 1 Disconnect ODD SATA cable HDD SATA cable and Power cable from the connectors of M B side Fig 2 2 Pull out Backlight cable from the hooks then pull out it vertically from the top of connector on M B Fig 1 Be careful not to make the pin heads of the connector are crooked Glove Requirements Half finger gl...

Страница 19: ...lustrated as Fig 2 2 Disconnect WLAN antenna cables illustrated as Fig 1 3 Unscrew Cross 1 one screw to take out M 2 SSD Fig 4 Torsion 2 5 0 5 kgf cm Take the screwdriver vertically to the screw holes 4 Unscrew Cross 1 one screw to take out WLAN card Fig 1 3 Torsion 2 5 0 5 kgf cm Take the screwdriver vertically to the screw holes Glove Requirements Half finger gloves Fig 1 Electric Screwdriver S ...

Страница 20: ... notice foreman or assistant at once Fixture list Specification Qty Fixture list Specification Qty Take out Middle Band R 17 1 1 2017 5 23 1 00 1 Unscrew 6 all joints to take out Middle Band R illustrated as Fig 1 Torsion 4 0 0 5 kgf cm Take the screwdriver vertically to the screw holes Glove Requirements Half finger gloves Fig 1 Electric Screwdriver S 4000MS 1 Bits Type T15 φ 5mm L 60mm 1 1 2 3 4...

Страница 21: ...nything uncommon notice foreman or assistant at once Fixture list Specification Qty Fixture list Specification Qty Unscrew M B 18 1 1 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Unscrew Torx Pin Head 4 all joints of M B Fig 1 Torsion 4 0 0 5 kgf cm Take the screwdriver vertically to the screw holes Fig 1 Electric Screwdriver S 4000MS 1 Bits Type T15 φ 5mm L 60mm 1 图一 1 2 3 4 ...

Страница 22: ...ecification Qty Take out M B disconnect Touch cable 19 1 1 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Disconnect Touch cable from the connector of M B side Fig 2 2 Unscrew Torx Pin Head 2 all joints to take out M B Fig 1 Torsion 4 0 0 5 kgf cm Take the screwdriver vertically to the screw holes Take the ion fan to blow M B for 2 3 seconds Fig 1 Ion fan 1 Electric Screwdriver S 4000MS 1 ...

Страница 23: ...sistant at once Fixture list Specification Qty Fixture list Specification Qty Take out Middle Band L 20 1 1 2017 5 23 1 00 1 Unscrew 4 all joints to take out Middle Band L illustrated as Fig 1 Torsion 4 0 0 5 kgf cm Take the screwdriver vertically to the screw holes 2 Take out heat sink from BASE PAN Fig 2 Glove Requirements Half finger gloves Fig 1 Electric Screwdriver S 4000MS 1 Bits Type T15 φ ...

Страница 24: ...tion Qty Fixture list Specification Qty Take out Rubber Foot 21 1 1 2017 5 23 1 00 1 Unscrew 3 all joints illustrated as Fig 4 Torsion 4 0 0 5 kgf cm Take the screwdriver vertically to the screw holes 2 Take out Rubber Foot L R then put them into the material box Fig 1 2 3 No obvious defect in the surface Glove Requirements Half finger gloves Fig 1 Electric Screwdriver S 4000MS 1 Bits Type T15 φ 5...

Страница 25: ...sistant at once Fixture list Specification Qty Fixture list Specification Qty Pull out Antenna cables 22 1 1 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Pull out Antenna cables moderately from the hooks from the right side to the left side Fig 1 Pull out the cables from the hooks marked in red circles and don t pull them using force To confirm whether the cable is broken fractured and s...

Страница 26: ...tant at once Fixture list Specification Qty Fixture list Specification Qty Take out Camera 23 1 2 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Pull out the cable from the hooks marked in blue circles Fig 1 2 2 Unscrew Torx Pin Head 2 all joints of Camera Fig 2 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes Fig 1 Electric Screwdriver S 4000MS 1 Bits Type T15 φ 5...

Страница 27: ...Fixture list Specification Qty Fixture list Specification Qty Take out Camera 23 2 2 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Tear off the gasket 1 illustrated as Fig 2 2 Tear off the Mylar from the front to the back of Camera Fig 3 3 Separate the bracket and Camera Fig 1 4 Tear off the affiliated acetate tape then pull out the cable from Camera Fig 3 Fig 1 Ion fan 1 Fig 3 Position B...

Страница 28: ...ng uncommon notice foreman or assistant at once Fixture list Specification Qty Fixture list Specification Qty Unscrew BASE PAN 24 1 1 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Unscrew Torx Pin Head 6 all joints of BASE PAN Fig 1 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes Fig 1 Electric Screwdriver S 6000MS 1 Bits Type T15 φ 5mm L 60mm 1 1 2 6 3 4 5 ...

Страница 29: ...st Specification Qty Take out Middle Band Bottom Front Bezel 25 1 1 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Take out Middle Band Bottom from Front Bezel Fig 2 2 Inspect whether Middle Band Bottom has obvious defect then put it into the material box Fig 1 3 Inspect whether Front Bezel has obvious defect in the four side back side and bottom side Fig 2 No obvious defect in the surface...

Страница 30: ...7 5 23 1 00 Glove Requirements Half finger gloves 1 Unscrew Torx Pin Head 4 all joints of Panel Fig 4 5 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes Unscrew the one with the convex head at the final step 2 For BOE panel tear off the transparent Mylar 4 illustrated as Fig 2 3 3 Inspect BASE PAN then put the grey rubbers at the both sides of BASE PAN into the material bo...

Страница 31: ... or assistant at once Fixture list Specification Qty Fixture list Specification Qty Unscrew Panel 26 2 2 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Unscrew Torx Pin Head 4 all joints of Panel Fig 1 2 Torsion 4 0 1 0 kgf cm Take the screwdriver vertically to the screw holes 2 Not damage LVDS cable when take out BASE PAN Fig 1 Fig 1 Electric Screwdriver S 6000MS 1 Bits Type T15 φ 5mm L 6...

Страница 32: ...nt at once Fixture list Specification Qty Fixture list Specification Qty Take out LVDS cable 27 1 2 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Tear the handle then pull out LVDS cable horizontally from the connector of Panel Fig 1 Goldfinger side of LVDS cable is downward Follow the direction of red arrow to press the both side of connector then pull out the cable Fig 2 Fig 1 Fig 2 Pre...

Страница 33: ... list Specification Qty Fixture list Specification Qty Tear off gaskets for LG AUO Panel 27 2 2 2017 5 23 1 00 Glove Requirements Half finger gloves 1 Tear off the gaskets at the front of the connector of Panel Fig 1 Exclude BOE this step is done only for Panel produced by LG and AUO Fig 2 Fig 1 Fig 2 Gasket for LG Panel LG Panel AUO Panel No gap shown in this area need to tear off the gasket BOE ...

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