Hougen 0904102 HMD904 Скачать руководство пользователя страница 4

44

Use only accessories that are recommended by the 

manufacturer for your model. 

Accessories that may be suitable

for one tool, may become hazadous when used on another tool.

Service

Tool service must be performed only be qualified repair 

personnel. 

Service or maintenance performed by unqualified 

personnel could result in a risk of injury. 

When servicing a tool, use only identical replacement parts. 

Follow instructions in the Maintenance Section of this manual. 

Use of unauthorized parts or failure to follow Maintenance 

Instructions may create a risk of electric shock or injury.

Safe Electrical Connection

Your Mag Drill is rated for use on 115VAC or 230V at 50-60Hz.

Do not attempt to use drill on power sources rated other than this

Plugs and Receptacles 

.

Wet electrical connections are shock hazards. 

To prevent the cutting fluid from traveling along 

the cord and contacting the plug or power outlet, 

tie a drip loop as shown. Also elevate extension 

cords or gang box connections.

Extension Cords

Use only 3-wire extension cords that have a 3-prong grounding

type plug and 3-pole receptacles that accept the tool’s plug. 

Replace or repair damaged cords. Make sure the conductor

size is large enough to prevent excessive voltage drop which

will cause loss of power and possible motor damage.

A safety chain should ALWAYS be used 

whenever operating the drill.

 

The safety chain prevents the drill unit from falling, in 

the event of a power failure or if the magnet breaks loose from 

the work surface. The safety chain attaches to the drill by 

running the chain thru the D-Ring on the back of the unit and 

then continuing around the material and/or work surface. Adjust 

the chain so it is tight and secure. Please refer to the diagram.

IMPORTANT SAFETY INSTRUCTIONS

SAFETY CHAIN INSTRUCTIONS

Outdoor Extension Cord Use

When tool is used outdoors, use only extension cords intended 

for use outdoors and so marked.

Additional Safety Precautions

Arbor and cutter should never be used as a handheld. Keep

hands and clothing away from all moving parts. Do not use

Hougen Cutters where ejected slug might cause injury (slug

ejected at end of cut). Also, adhere to all operating instructions.

Do not drill through any surface that may contain live electrical

wiring.

 

Drilling into a live wire could cause exposed metal parts

of the drill to be made live.

 

Remove chips wrapped around

cutter and arbor after each hole.

 

With motor off and power

disconnected, grasp chips with leather gloved hand or pliers and 

pull while rotating counterclockwise. Should the cutter become 

jammed in the work, stop the unit immediately to prevent personal 

injury. Disconnect the drill from the power supply and loosen 

jammed cutter by turning the arbor counterclockwise. Never

attempt to free the jammed cutter by starting the motor. Service at 

authorized repair center only.

Operating Near Welding Equipment

DO NOT 

operate this unit on the same work surface that welding 

is being performed on. Severe damage to the unit, particularly the 

power cord, could occur. This could also result in personal injury 

to the operator.

Circuit Breaker (If Applicable)

Changing of the circuit breaker to a higher amp rated breaker, or 

bypassing the circuit breaker is not recommended and will void 

product warranty.

Circuit Breaker Operation (If Applicable)

 

The circuit breaker is a thermal breaker. When it reaches the 

higher temperature rating it will trip and cause the unit to shut 

down. This is a protective device and can be reset after 5 to 

10 minutes. To reset the breaker, press the breaker button back in. 

If it does not reset, let the unit cool a little longer until you can push 

the button in and it stays in position.

Save these instructions.

       Safe Electrical Connection
       Your Mag Drill is rated for use on 115VAC or 
       230V at 50-60Hz. Do not attempt to use drill on   
       power sources rated other than this. 

      

      

      

       Extension Cords
 

Use only 3-wire extension cords that have 3-prong 

 

grounding type plugs and 3-pole receptacles that 

 

accept the tool’s plug.  Replace or repair damaged 

 

cords. Make sure the conductor size is large enough 

 

to prevent excessive voltage drop which will cause 

 

loss of power and possible motor damage.

 

 

       

       Outdoor Use Extension Cords
 

When tool is used outdoors, use only extension 

 

cords intended for use outdoors and so marked.

 

 Additional Safety Precautions

 

 Arbor and cutter should never be used as a hand-

 

 hold. Keep hands and clothing away from all moving  

 

 

 parts. Do not use Hougen Cutters where ejected slug 

 

 might cause injury (slug ejected at end of cut).

 

 Also, adhere to all operating instructions. Do not drill  

 

 

 through any surface that may contain live electrical  

 

 

 wiring.  Drilling into a live wire could cause exposed              

        metal parts of the drill to be made live. Remove chips   
        wrapped around Cutter and arbor after each hole. With  
        motor off and power disconnected, grasp chips with 
        leather gloved hand or pliers and pull while rotating   
        counterclockwise. Should the cutter become jammed in   
        the work, stop the unit immediately to prevent personal 
        injury. Disconnect the drill from the power supply and 
        loosen jammed cutter by turning the arbor counterclock-
        wise. Never attempt to free the jammed cutter by starting 
        the motor. Service at  authorized repair center only.

Extension Cord Table

Plugs and Receptacles

H

T

G

N

E

L

,

D

R

O

C

F

O

T

E

E

F

D

E

D

N

E

M

M

O

C

E

R

E

R

I

W

E

G

U

A

G

D

E

D

N

E

M

M

O

C

E

R

E

R

I

W

E

G

U

A

G

R

O

T

O

M

V

5

1

1

S

P

M

A

2

1

-

0

1

R

O

T

O

M

V

0

3

2

S

P

M

A

6

-

5

5

2

O

T

P

U

6

1

8

1

0

5

-

6

2

4

1

8

1

0

0

1

-

1

5

0

1

6

1

0

0

2

-

1

0

1

8

4

1

0

0

3

-

1

0

2

6

2

1

0

0

5

-

1

0

3

4

0

1

I

Operating Near Welding Equipment
DO NOT operate this unit on the same work surface that  

 

     

welding is being performed on. Severe damage to the 
unit, particularly the power cord, could occur.  This could 
also result in personal injury to the operator.

Circuit Breaker (If Applicable)
Changing of the circuit breaker to a higher amp rated breaker, or
bypassing the circuit breaker is not recommended and will void 

product warranty.

Circuit Breaker Operation (If Applicable)
The circuit breaker is a thermal breaker. When it reaches the 
higher temperature rating it will trip and cause the unit to shut 
down. This is a protective device and can be reset after 5 to 10. 
To reset the breaker, press the breaker button back in. If it does 
not reset, let the unit cool a little longer until you can push the 
button in and it stays in position. 

Save these Instructions.

Important Safety Instructions - Continued

WARNING:

 

Read and understand all instructions.

 Failure to follow all instructions listed below,  

 

        may result in electrical shock, fire and/or serious personal injury.

Typical USA 120v

Typical USA 230v

230v Type    Plug

       Wet electrical connections are shock hazards. To 
       prevent the cutting fluid from traveling along the cord
       and contacting the plug or power outlet, tie a drip loop
       as shown. Also elevate extension cords or gang 
       box connections.

LENGTH

OF CORD,

FEET

RECOMMENDED

WIRE GAUGE

RECOMMENDED

WIRE GAUGE

115V MOTOR

10 - 12 AMPS

230V MOTOR

5 - 6 AMPS

Up to 25

16

18

26 - 50

14

18

51 - 100

10

16

101 - 200

8

14

201 - 300

6

12

301 - 500

4

10

       Safe Electrical Connection
       Your Mag Drill is rated for use on 115VAC or 
       230V at 50-60Hz. Do not attempt to use drill on   
       power sources rated other than this. 

      

      

      

       Extension Cords
 

Use only 3-wire extension cords that have 3-prong 

 

grounding type plugs and 3-pole receptacles that 

 

accept the tool’s plug.  Replace or repair damaged 

 

cords. Make sure the conductor size is large enough 

 

to prevent excessive voltage drop which will cause 

 

loss of power and possible motor damage.

 

 

       

       Outdoor Use Extension Cords
 

When tool is used outdoors, use only extension 

 

cords intended for use outdoors and so marked.

 

 Additional Safety Precautions

 

 Arbor and cutter should never be used as a hand-

 

 hold. Keep hands and clothing away from all moving  

 

 

 parts. Do not use Hougen Cutters where ejected slug 

 

 might cause injury (slug ejected at end of cut).

 

 Also, adhere to all operating instructions. Do not drill  

 

 

 through any surface that may contain live electrical  

 

 

 wiring.  Drilling into a live wire could cause exposed              

        metal parts of the drill to be made live. Remove chips   
        wrapped around Cutter and arbor after each hole. With  
        motor off and power disconnected, grasp chips with 
        leather gloved hand or pliers and pull while rotating   
        counterclockwise. Should the cutter become jammed in   
        the work, stop the unit immediately to prevent personal 
        injury. Disconnect the drill from the power supply and 
        loosen jammed cutter by turning the arbor counterclock-
        wise. Never attempt to free the jammed cutter by starting 
        the motor. Service at  authorized repair center only.

Extension Cord Table

Plugs and Receptacles

H

T

G

N

E

L

,

D

R

O

C

F

O

T

E

E

F

D

E

D

N

E

M

M

O

C

E

R

E

R

I

W

E

G

U

A

G

D

E

D

N

E

M

M

O

C

E

R

E

R

I

W

E

G

U

A

G

R

O

T

O

M

V

5

1

1

S

P

M

A

2

1

-

0

1

R

O

T

O

M

V

0

3

2

S

P

M

A

6

-

5

5

2

O

T

P

U

6

1

8

1

0

5

-

6

2

4

1

8

1

0

0

1

-

1

5

0

1

6

1

0

0

2

-

1

0

1

8

4

1

0

0

3

-

1

0

2

6

2

1

0

0

5

-

1

0

3

4

0

1

I

Operating Near Welding Equipment
DO NOT operate this unit on the same work surface that  

 

     

welding is being performed on. Severe damage to the 
unit, particularly the power cord, could occur.  This could 
also result in personal injury to the operator.

Circuit Breaker (If Applicable)
Changing of the circuit breaker to a higher amp rated breaker, or
bypassing the circuit breaker is not recommended and will void 

product warranty.

Circuit Breaker Operation (If Applicable)
The circuit breaker is a thermal breaker. When it reaches the 
higher temperature rating it will trip and cause the unit to shut 
down. This is a protective device and can be reset after 5 to 10. 
To reset the breaker, press the breaker button back in. If it does 
not reset, let the unit cool a little longer until you can push the 
button in and it stays in position. 

Save these Instructions.

Important Safety Instructions - Continued

WARNING:

 

Read and understand all instructions.

 Failure to follow all instructions listed below,  

 

        may result in electrical shock, fire and/or serious personal injury.

Typical USA 120v

Typical USA 230v

230v Type    Plug

       Wet electrical connections are shock hazards. To 
       prevent the cutting fluid from traveling along the cord
       and contacting the plug or power outlet, tie a drip loop
       as shown. Also elevate extension cords or gang 
       box connections.

       Safe Electrical Connection
       Your Mag Drill is rated for use on 115VAC or 
       230V at 50-60Hz. Do not attempt to use drill on   
       power sources rated other than this. 

      

      

      

       Extension Cords
 

Use only 3-wire extension cords that have 3-prong 

 

grounding type plugs and 3-pole receptacles that 

 

accept the tool’s plug.  Replace or repair damaged 

 

cords. Make sure the conductor size is large enough 

 

to prevent excessive voltage drop which will cause 

 

loss of power and possible motor damage.

 

 

       

       Outdoor Use Extension Cords
 

When tool is used outdoors, use only extension 

 

cords intended for use outdoors and so marked.

 

 Additional Safety Precautions

 

 Arbor and cutter should never be used as a hand-

 

 hold. Keep hands and clothing away from all moving  

 

 

 parts. Do not use Hougen Cutters where ejected slug 

 

 might cause injury (slug ejected at end of cut).

 

 Also, adhere to all operating instructions. Do not drill  

 

 

 through any surface that may contain live electrical  

 

 

 wiring.  Drilling into a live wire could cause exposed              

        metal parts of the drill to be made live. Remove chips   
        wrapped around Cutter and arbor after each hole. With  
        motor off and power disconnected, grasp chips with 
        leather gloved hand or pliers and pull while rotating   
        counterclockwise. Should the cutter become jammed in   
        the work, stop the unit immediately to prevent personal 
        injury. Disconnect the drill from the power supply and 
        loosen jammed cutter by turning the arbor counterclock-
        wise. Never attempt to free the jammed cutter by starting 
        the motor. Service at  authorized repair center only.

Extension Cord Table

Plugs and Receptacles

H

T

G

N

E

L

,

D

R

O

C

F

O

T

E

E

F

D

E

D

N

E

M

M

O

C

E

R

E

R

I

W

E

G

U

A

G

D

E

D

N

E

M

M

O

C

E

R

E

R

I

W

E

G

U

A

G

R

O

T

O

M

V

5

1

1

S

P

M

A

2

1

-

0

1

R

O

T

O

M

V

0

3

2

S

P

M

A

6

-

5

5

2

O

T

P

U

6

1

8

1

0

5

-

6

2

4

1

8

1

0

0

1

-

1

5

0

1

6

1

0

0

2

-

1

0

1

8

4

1

0

0

3

-

1

0

2

6

2

1

0

0

5

-

1

0

3

4

0

1

I

Operating Near Welding Equipment
DO NOT operate this unit on the same work surface that  

 

     

welding is being performed on. Severe damage to the 
unit, particularly the power cord, could occur.  This could 
also result in personal injury to the operator.

Circuit Breaker (If Applicable)
Changing of the circuit breaker to a higher amp rated breaker, or
bypassing the circuit breaker is not recommended and will void 

product warranty.

Circuit Breaker Operation (If Applicable)
The circuit breaker is a thermal breaker. When it reaches the 
higher temperature rating it will trip and cause the unit to shut 
down. This is a protective device and can be reset after 5 to 10. 
To reset the breaker, press the breaker button back in. If it does 
not reset, let the unit cool a little longer until you can push the 
button in and it stays in position. 

Save these Instructions.

Important Safety Instructions - Continued

WARNING:

 

Read and understand all instructions.

 Failure to follow all instructions listed below,  

 

        may result in electrical shock, fire and/or serious personal injury.

Typical USA 120v

Typical USA 230v

230v Type    Plug

       Wet electrical connections are shock hazards. To 
       prevent the cutting fluid from traveling along the cord
       and contacting the plug or power outlet, tie a drip loop
       as shown. Also elevate extension cords or gang 
       box connections.

Typical USA 115V

Typical USA 230V

230V Type 

I

 Plug

Содержание 0904102 HMD904

Страница 1: ...OM9040614 Printed in U S A Covers Drill Part Numbers 0904101 0904102 Covers Drill Part Numbers operator s manual HMD904 SERIES PORTABLE MAGNETIC DRILL...

Страница 2: ...Cutter Type Hougen 12 000 Series and Copperhead Carbide Hole Capacity 7 16 to 1 1 2 12mm 38mm Depth of Cut 2 50mm Motor 115V 8A 920W 450 RPM Net Weight 28 9 lbs 13 1kg Specifications UNPACKING YOUR N...

Страница 3: ...ty Stay alert watch what you are doing and use common sense when using a power tool Do not use tool while tired or under the in uence of drugs alcohol or medication A moment of inat tention while oper...

Страница 4: ...tion Save these Instructions Important Safety Instructions Continued WARNING Read and understand all instructions Failure to follow all instructions listed below may result in electrical shock re and...

Страница 5: ...PERATION OF CONTROLS BEFORE INSTALLING HOUGEN CUTTER PILOT LIGHT The Safety Switch Indicator Light is a Standard Safety Feature on Hougen portable magnetic drills Its purpose is to inform the user tha...

Страница 6: ...feed handles 9 Ease up on feed pressure as cutter starts breaking through 10 At conclusion of cut turn motor OFF by pressing motor STOP switch Turn Feed Handles to raise Arbor thereby ejecting the slu...

Страница 7: ...ring capabilities of Arbor Cutter Pilot assembly magnet ON motor OFF feeding the Arbor gently toward work surface until pilot is pushed up into Cutter thus allowing fluid to filter down onto work surf...

Страница 8: ...8 1 3 WASHER THRUST 40mm X 60mm X 1mm 40234 2 2 RING RETAINER FOR 1 3 8 SHAFT 40302 2 1 DESCRIPTION PART NO QTY ITEM A 50 47 44 49 48 51 53 52 46 45 57 58 59 58 54 55 56 55 54 FRONT SUPPORT BRACKET AS...

Страница 9: ...7 32 Hex Key for Arbor 1 07941 Arbor Front Support Bracket Assy Item Part Description Qty 33 07943 Arbor Non Coolant 1 34 10517 Ring Retaining Internal 2 35 07079 Spring Seat 1 36 05049 Spring Comp 1...

Страница 10: ...ower Cord Assembly 1 10 04879 Lens Clear L E D 1 11 04878 Spacer L E D 1 12 04881 Bulb L E D 1 13 04877 Wire Harness L E D 1 14 07947 Circuit Board 115V 1 15 02547 SCR 4 40 x 5 16 LG 3 16 07522 Fuse 2...

Страница 11: ...Motor Complete Assembly 1 2 07837 Bracket for Coolant Assy Only 1 3 41044 SCR BHC 10 32 x 3 8 LG for Coolant Assy Only 2 4 07836 Dovetail Slide 1 5 90028 Lock Washer Helical 1 4 4 6 10624 SCR SHC 1 4...

Страница 12: ...in Dowel 1 8 x 3 8 1 23 07846 Baffle 1 7 07859 Spindle Motor Drive 1 24 08267 Field 1 8 17611 Key 1 25 08000 Washer Spring 1 9 17609 Spur Gear 6 1 26 07843 Motor Brush Holder 1 10 17626 Retainer Ring...

Страница 13: ...ews until you feel them touch the Steel Gib 4 Feed the drill in and out again 5 Adjust Gib Screws so that there is uniform pressure from top to bottom Top of motor slide flush with top of housing 6 Tu...

Страница 14: ...7 Re check for tightness of arbor set screw 1 2 Removal With Coolant 1 Loosen arbor support bracket bolts 2 Remove screw in coolant inducer Rotate arbor until arbor screw is in line with hole 3 Loosen...

Страница 15: ...ular surface on bottom of magnet or on workpiece Remedy Lightly surface grind the bottom of the magnet flat and or file imperfections flat on the work surface as needed 2 Trouble Cutter tends to move...

Страница 16: ...hich vary from state to state To obtain warranty service return the item s transportation prepaid to your nearest Factory Authorized Warranty Repair Center or to Hougen Manufacturing Inc 3001 Hougen D...

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