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SAFETY FIRST

IMPORTANT SAFETY INSTRUCTIONS

Work Area

Keep your work area clean and well lit.

 Cluttered benches and 

dark areas invite accidents.

Do not operate power tools in explosive atmospheres, such as 

in the presence of flammable liquids, gases or dust.

 Power tools 

create sparks which may ignite the dust or fumes.

Keep bystanders, children, and visitors away while operating a 

power tool.

 Distractions can cause you to loose control.

Electrical Safety

Grounded tools must be plugged into an outlet properly 

installed and grounded in accordance with all codes and 

ordinances. Never remove the ground prong or modify the 

plug in any way. Do not use any adapter plugs. Check with a 

qualified electrician if you are in doubt as to whether the outlet 

is properly grounded. 

If the tools should electrically malfunction or 

breakdown, grounding provides a low resistance path to carry 

electricity away from the user.

Avoid body contact with grounded surfaces such as pipes, 

radiators, ranges and refrigerators.

 There is an increase risk of 

electric shock if your body is grounded.

Don’t expose power tools to rain or wet conditions.

 Water 

entering a power tool will increase the risk of electric shock.

Do not abuse the cord. Never use the cord to carry the tools 

or pull the plug from an putlet. Keep cord away from heat, oil, 

sharp edges or moving parts. Replace damaged cords 

immediatley. 

Damaged cords increase the risk of electric shock.

When operating a power tool outside, use an outdoor extension 

cord marked "W-A" or "W";

 These cords are rated for outdoor use 

and reduce the risk of electrical shock.

Personal Safety

Stay alert, watch what you are doing and use common sense

when using a power tool. Do not use tool while tired or under

the influence of drugs, alcohol, or medication. 

A moment of

inattention while operating power tools may result in serious

personal injury.

Dress properly. Do not wear loose clothing or jewelry. Contain 

long hair. Keep your hair, clothing, and gloves away from 

moving parts.

 Loose clothes, jewelry, or long hair can be caught  

in moving parts.

Important Safety Instructions

Work Area

Keep your work area clean and well lit. Cluttered benches and 
dark areas invite accidents.

Do not operate power tools in explosive atmospheres, such as 
in the presence of flammable liquids, gases or dust.
 Power tools 
create sparks which may ignite the dust or fumes.

Keep bystanders, children, and visitors away while operating a 
power tool.
 Distractions can cause you to loose control.

Electrical Safety

Grounded tools must be plugged into an outlet properly in-
stalled and grounded in accordance with all codes and ordi-
anaces. Never remove the ground prong or modify the plug in 
any way. Do not us any adapter plugs. Check with a qualified 
electrician if you are in doubt as to whether the outlet is prop-
erly grounded. 
If the tools should electrically malfunction or break-
down, grounding is provides a low resistance path to carry  electricity 
away from the user.

Avoid body contact with grounded surfaces such as pipes, 
radiators, ranges and refrigerators.
 There is an increased risk of 
electric shock if your body is grounded.

Don’t expose power tools to rain or wet conditions. Water enter-
ing a power tool will increase the risk of electric shock.

Do not abuse the cord. Never use the cord to carry the tools or 
pull the plug from an outlet. Keep cord away from heat, oil, sharp 
edges or moving parts. Replace damaged cords immediately.
 
Damaged cords increase the risk of eletric shock.

When operating a power tool outside, use an outdoor extension 
cord marked “W-A” or “W”; 
These cords are rated for outdoor use 
and reduce the risk of electrical shock.

Personal Safety

Stay alert, watch what you are doing and use common sense 
when using a power tool. Do not use tool while tired or under 
the influence of drugs, alcohol, or medication.
 A moment of inat-
tention while operating power tools may result in serious personal 
injury.

Dress properly. Do not wear loose clothing or jewelry. Contain 
long hair. Keep your hair, clothing, and gloves away from moving 
parts. 
Loose clothes, jewelry, or long hair can be caught in moving 
parts.

Avoid accidental starting. Be sure switchis off before plugging 
in. 
Carrying tools with your finger on the switch or plugging in tools 
that have the switch on invites accidents.

Remove adjusting keys or switches before turning the tool on. A 
wrench or a key that is left attached to a rotating part of the tool may 
result in personal injury.

Do not overreach. Keep proper footing and balance at all times. 
Proper footing and balance enables better control of the tool in unex-
pected situations.

Use safety equipment. Always wear eye production. Dust 
mask, non-skid safety shoes, hard hat, or hearing protection 
must be used for appropriate conditions.

Always use safety chain. Mounting can release.

Tool Use and Care

Use clamps or other practical way to secure and support 
the work piece to a stable platform.
 Holding the work by 
hand or against your body is unstable and may lead to loss of 
control.

Do not force tool. Use the correct tool for your application. 
The correct tool will do the job better and safer at the rate for 
which it is designed.

Do not use tool if switch does not turn it on or off. Any 
tool that cannot be controlled with the switch is dangerous and 
must be repaired.

Disconnect the plug from the power source before making 
any adjustments, changing accessories, or storing the 
tool. 
Such preventive safety measures reduce the risk of start-
ing the tool accidentally.

Store idle tools out of reach of childern and other 
untrained persons. 
Tools are dangerous in the hands of 
untrained users.

Maintain tools with care. Keep cutting tools sharp and 
clean.
 Properly maintained tools, with sharp cutting edges are 
less likely to bind and are easier to control.

Check for misalignment or binding of moving parts, break-
age of parts, and any other condition that may affect the 
tools operation. If damaged, have the tool serviced before 
using.
 Many accidents are caused by poorly maintained tools.

Use only accessories that are recommended by the manu-
facturer for your model. 
Accessories that may be suitable for 
one tool, may become hazardous when used on another tool.

Service

Tool service must be performed only by qualified repair 
personnel. 
Service or maintenance performed by unqualified 
personnel could result in a risk of injury.

When servicing a tool, use only identical replacement 
parts. Follow instructions in the Maintenance section of 
this manual. 
Use of unauthorized parts or failure to follow 
Maitenance Instructions may create a risk of electric shock or 
injury.

WARNING:

 

Read and understand all instructions.

 Failure to follow all instructions listed below,  

 

        may result in electrical shock, fire and/or serious personal injury.

Always wear eye protection 

while using cutting tools, or in 

the vicinity of cutting.

CAUTION!

 The slug is ejected 

at the end of the cut. Do not aim 

cutter or arbor so that ejected 

slug may hit someone around, 

or below you.

CAUTION!

 Cutters are sharp. 

Wear gloves when installing or 

removing cutter from arbor. Do 

not grab a rotating cutter.

CAUTION!

 To prevent electric 

shock, do not use power tools 

near wet areas, or where power 

tool may become wet.

Important Safety Instructions

Work Area

Keep your work area clean and well lit. Cluttered benches and 
dark areas invite accidents.

Do not operate power tools in explosive atmospheres, such as 
in the presence of flammable liquids, gases or dust.
 Power tools 
create sparks which may ignite the dust or fumes.

Keep bystanders, children, and visitors away while operating a 
power tool.
 Distractions can cause you to loose control.

Electrical Safety

Grounded tools must be plugged into an outlet properly in-
stalled and grounded in accordance with all codes and ordi-
anaces. Never remove the ground prong or modify the plug in 
any way. Do not us any adapter plugs. Check with a qualified 
electrician if you are in doubt as to whether the outlet is prop-
erly grounded. 
If the tools should electrically malfunction or break-
down, grounding is provides a low resistance path to carry  electricity 
away from the user.

Avoid body contact with grounded surfaces such as pipes, 
radiators, ranges and refrigerators.
 There is an increased risk of 
electric shock if your body is grounded.

Don’t expose power tools to rain or wet conditions. Water enter-
ing a power tool will increase the risk of electric shock.

Do not abuse the cord. Never use the cord to carry the tools or 
pull the plug from an outlet. Keep cord away from heat, oil, sharp 
edges or moving parts. Replace damaged cords immediately.
 
Damaged cords increase the risk of eletric shock.

When operating a power tool outside, use an outdoor extension 
cord marked “W-A” or “W”; 
These cords are rated for outdoor use 
and reduce the risk of electrical shock.

Personal Safety

Stay alert, watch what you are doing and use common sense 
when using a power tool. Do not use tool while tired or under 
the influence of drugs, alcohol, or medication.
 A moment of inat-
tention while operating power tools may result in serious personal 
injury.

Dress properly. Do not wear loose clothing or jewelry. Contain 
long hair. Keep your hair, clothing, and gloves away from moving 
parts. 
Loose clothes, jewelry, or long hair can be caught in moving 
parts.

Avoid accidental starting. Be sure switchis off before plugging 
in. 
Carrying tools with your finger on the switch or plugging in tools 
that have the switch on invites accidents.

Remove adjusting keys or switches before turning the tool on. A 
wrench or a key that is left attached to a rotating part of the tool may 
result in personal injury.

Do not overreach. Keep proper footing and balance at all times. 
Proper footing and balance enables better control of the tool in unex-
pected situations.

Use safety equipment. Always wear eye production. Dust 
mask, non-skid safety shoes, hard hat, or hearing protection 
must be used for appropriate conditions.

Always use safety chain. Mounting can release.

Tool Use and Care

Use clamps or other practical way to secure and support 
the work piece to a stable platform.
 Holding the work by 
hand or against your body is unstable and may lead to loss of 
control.

Do not force tool. Use the correct tool for your application. 
The correct tool will do the job better and safer at the rate for 
which it is designed.

Do not use tool if switch does not turn it on or off. Any 
tool that cannot be controlled with the switch is dangerous and 
must be repaired.

Disconnect the plug from the power source before making 
any adjustments, changing accessories, or storing the 
tool. 
Such preventive safety measures reduce the risk of start-
ing the tool accidentally.

Store idle tools out of reach of childern and other 
untrained persons. 
Tools are dangerous in the hands of 
untrained users.

Maintain tools with care. Keep cutting tools sharp and 
clean.
 Properly maintained tools, with sharp cutting edges are 
less likely to bind and are easier to control.

Check for misalignment or binding of moving parts, break-
age of parts, and any other condition that may affect the 
tools operation. If damaged, have the tool serviced before 
using.
 Many accidents are caused by poorly maintained tools.

Use only accessories that are recommended by the manu-
facturer for your model. 
Accessories that may be suitable for 
one tool, may become hazardous when used on another tool.

Service

Tool service must be performed only by qualified repair 
personnel. 
Service or maintenance performed by unqualified 
personnel could result in a risk of injury.

When servicing a tool, use only identical replacement 
parts. Follow instructions in the Maintenance section of 
this manual. 
Use of unauthorized parts or failure to follow 
Maitenance Instructions may create a risk of electric shock or 
injury.

WARNING:

 

Read and understand all instructions.

 Failure to follow all instructions listed below,  

 

        may result in electrical shock, fire and/or serious personal injury.

Important Safety Instructions

Work Area

Keep your work area clean and well lit. Cluttered benches and 
dark areas invite accidents.

Do not operate power tools in explosive atmospheres, such as 
in the presence of flammable liquids, gases or dust.
 Power tools 
create sparks which may ignite the dust or fumes.

Keep bystanders, children, and visitors away while operating a 
power tool.
 Distractions can cause you to loose control.

Electrical Safety

Grounded tools must be plugged into an outlet properly in-
stalled and grounded in accordance with all codes and ordi-
anaces. Never remove the ground prong or modify the plug in 
any way. Do not us any adapter plugs. Check with a qualified 
electrician if you are in doubt as to whether the outlet is prop-
erly grounded. 
If the tools should electrically malfunction or break-
down, grounding is provides a low resistance path to carry  electricity 
away from the user.

Avoid body contact with grounded surfaces such as pipes, 
radiators, ranges and refrigerators.
 There is an increased risk of 
electric shock if your body is grounded.

Don’t expose power tools to rain or wet conditions. Water enter-
ing a power tool will increase the risk of electric shock.

Do not abuse the cord. Never use the cord to carry the tools or 
pull the plug from an outlet. Keep cord away from heat, oil, sharp 
edges or moving parts. Replace damaged cords immediately.
 
Damaged cords increase the risk of eletric shock.

When operating a power tool outside, use an outdoor extension 
cord marked “W-A” or “W”; 
These cords are rated for outdoor use 
and reduce the risk of electrical shock.

Personal Safety

Stay alert, watch what you are doing and use common sense 
when using a power tool. Do not use tool while tired or under 
the influence of drugs, alcohol, or medication.
 A moment of inat-
tention while operating power tools may result in serious personal 
injury.

Dress properly. Do not wear loose clothing or jewelry. Contain 
long hair. Keep your hair, clothing, and gloves away from moving 
parts. 
Loose clothes, jewelry, or long hair can be caught in moving 
parts.

Avoid accidental starting. Be sure switchis off before plugging 
in. 
Carrying tools with your finger on the switch or plugging in tools 
that have the switch on invites accidents.

Remove adjusting keys or switches before turning the tool on. A 
wrench or a key that is left attached to a rotating part of the tool may 
result in personal injury.

Do not overreach. Keep proper footing and balance at all times. 
Proper footing and balance enables better control of the tool in unex-
pected situations.

Use safety equipment. Always wear eye production. Dust 
mask, non-skid safety shoes, hard hat, or hearing protection 
must be used for appropriate conditions.

Always use safety chain. Mounting can release.

Tool Use and Care

Use clamps or other practical way to secure and support 
the work piece to a stable platform.
 Holding the work by 
hand or against your body is unstable and may lead to loss of 
control.

Do not force tool. Use the correct tool for your application. 
The correct tool will do the job better and safer at the rate for 
which it is designed.

Do not use tool if switch does not turn it on or off. Any 
tool that cannot be controlled with the switch is dangerous and 
must be repaired.

Disconnect the plug from the power source before making 
any adjustments, changing accessories, or storing the 
tool. 
Such preventive safety measures reduce the risk of start-
ing the tool accidentally.

Store idle tools out of reach of childern and other 
untrained persons. 
Tools are dangerous in the hands of 
untrained users.

Maintain tools with care. Keep cutting tools sharp and 
clean.
 Properly maintained tools, with sharp cutting edges are 
less likely to bind and are easier to control.

Check for misalignment or binding of moving parts, break-
age of parts, and any other condition that may affect the 
tools operation. If damaged, have the tool serviced before 
using.
 Many accidents are caused by poorly maintained tools.

Use only accessories that are recommended by the manu-
facturer for your model. 
Accessories that may be suitable for 
one tool, may become hazardous when used on another tool.

Service

Tool service must be performed only by qualified repair 
personnel. 
Service or maintenance performed by unqualified 
personnel could result in a risk of injury.

When servicing a tool, use only identical replacement 
parts. Follow instructions in the Maintenance section of 
this manual. 
Use of unauthorized parts or failure to follow 
Maitenance Instructions may create a risk of electric shock or 
injury.

WARNING:

 

Read and understand all instructions.

 Failure to follow all instructions listed below,  

 

        may result in electrical shock, fire and/or serious personal injury.

Eng

lish

Avoid accidental starting. Be sure switch is off before plugging 

in. 

Carrying tools with your finger on the switch or 

plugging in tools that have the switch on invites accidents.

Remove adjusting keys or switches before turning the tool 

on.

 A  wrench or a key that is left attached to a rotating part of the 

tool may result in personal injury.

Do not overreach. Keep proper footong and balance at all 

times.

 Proper footing and balance enables better control of the 

tool in unexpected situations.

Use safety equipment. Always wear eye protection.

 Dust mask, 

no-skid safety shoes, hard hat, or hearing protection must be used 

for appropriate conditions.

Always use safety chain.

 Mounting can release.

Tool Use and Care

Use clamps or other practical ways to secure and support the 

work piece to a stable platform.

 Holding the work by hand or 

against your body is unstable and may lead to loss of control.

Do not force the tool. Use the correct tool for your application.

 

The correct tool will do the job better and safer at the rate for which 

it is designed.

Do not use tool if switch does not turn it on or off.

 Any tool

that cannot be controlled with the switch is dangerous and must 

be repaired.

Disconnect the plug from the power source before making 

any adjustments, changing accessories, or storing the tool.

 

Such preventative safety measures reduce the risk of starting the 

tool accidently.

Store idle tools out of reach of children and other untrained 

persons.

 Tools are dangerous in the hands of untrained users.

Maintain tools with care. Keep cutting tools sharp and clean.

 

Properly maintained tools, with sharp cutting edges are less likely 

to bind and are easier to control.

Check for misalignment or binding of moving parts, breakage 

of parts, and any other condition that may affect the tools 

operation. If damaged, have the tool serviced before using.

 

Many accidents are caused by poorly maintained tools.

Содержание 0904102 HMD904

Страница 1: ...OM9040614 Printed in U S A Covers Drill Part Numbers 0904101 0904102 Covers Drill Part Numbers operator s manual HMD904 SERIES PORTABLE MAGNETIC DRILL...

Страница 2: ...Cutter Type Hougen 12 000 Series and Copperhead Carbide Hole Capacity 7 16 to 1 1 2 12mm 38mm Depth of Cut 2 50mm Motor 115V 8A 920W 450 RPM Net Weight 28 9 lbs 13 1kg Specifications UNPACKING YOUR N...

Страница 3: ...ty Stay alert watch what you are doing and use common sense when using a power tool Do not use tool while tired or under the in uence of drugs alcohol or medication A moment of inat tention while oper...

Страница 4: ...tion Save these Instructions Important Safety Instructions Continued WARNING Read and understand all instructions Failure to follow all instructions listed below may result in electrical shock re and...

Страница 5: ...PERATION OF CONTROLS BEFORE INSTALLING HOUGEN CUTTER PILOT LIGHT The Safety Switch Indicator Light is a Standard Safety Feature on Hougen portable magnetic drills Its purpose is to inform the user tha...

Страница 6: ...feed handles 9 Ease up on feed pressure as cutter starts breaking through 10 At conclusion of cut turn motor OFF by pressing motor STOP switch Turn Feed Handles to raise Arbor thereby ejecting the slu...

Страница 7: ...ring capabilities of Arbor Cutter Pilot assembly magnet ON motor OFF feeding the Arbor gently toward work surface until pilot is pushed up into Cutter thus allowing fluid to filter down onto work surf...

Страница 8: ...8 1 3 WASHER THRUST 40mm X 60mm X 1mm 40234 2 2 RING RETAINER FOR 1 3 8 SHAFT 40302 2 1 DESCRIPTION PART NO QTY ITEM A 50 47 44 49 48 51 53 52 46 45 57 58 59 58 54 55 56 55 54 FRONT SUPPORT BRACKET AS...

Страница 9: ...7 32 Hex Key for Arbor 1 07941 Arbor Front Support Bracket Assy Item Part Description Qty 33 07943 Arbor Non Coolant 1 34 10517 Ring Retaining Internal 2 35 07079 Spring Seat 1 36 05049 Spring Comp 1...

Страница 10: ...ower Cord Assembly 1 10 04879 Lens Clear L E D 1 11 04878 Spacer L E D 1 12 04881 Bulb L E D 1 13 04877 Wire Harness L E D 1 14 07947 Circuit Board 115V 1 15 02547 SCR 4 40 x 5 16 LG 3 16 07522 Fuse 2...

Страница 11: ...Motor Complete Assembly 1 2 07837 Bracket for Coolant Assy Only 1 3 41044 SCR BHC 10 32 x 3 8 LG for Coolant Assy Only 2 4 07836 Dovetail Slide 1 5 90028 Lock Washer Helical 1 4 4 6 10624 SCR SHC 1 4...

Страница 12: ...in Dowel 1 8 x 3 8 1 23 07846 Baffle 1 7 07859 Spindle Motor Drive 1 24 08267 Field 1 8 17611 Key 1 25 08000 Washer Spring 1 9 17609 Spur Gear 6 1 26 07843 Motor Brush Holder 1 10 17626 Retainer Ring...

Страница 13: ...ews until you feel them touch the Steel Gib 4 Feed the drill in and out again 5 Adjust Gib Screws so that there is uniform pressure from top to bottom Top of motor slide flush with top of housing 6 Tu...

Страница 14: ...7 Re check for tightness of arbor set screw 1 2 Removal With Coolant 1 Loosen arbor support bracket bolts 2 Remove screw in coolant inducer Rotate arbor until arbor screw is in line with hole 3 Loosen...

Страница 15: ...ular surface on bottom of magnet or on workpiece Remedy Lightly surface grind the bottom of the magnet flat and or file imperfections flat on the work surface as needed 2 Trouble Cutter tends to move...

Страница 16: ...hich vary from state to state To obtain warranty service return the item s transportation prepaid to your nearest Factory Authorized Warranty Repair Center or to Hougen Manufacturing Inc 3001 Hougen D...

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