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8.941-366.0 • HOTSY 900-1400 OIL FIRED • Rev. 3/09

19

PRESSURE WASHER Troubleshooting Guide

TROUBLESHOOTING

900/1400 OIL-FIRED SERIES OPTIONAL EQUIPMENT

924889

8" Draft Regulator

When ordering from your dealer, please provide the following:
Model Number: ____________________Release:____________
Machine Serial Number: ________________________________
Component Part Number: _______________________________
Description: __________________________________________

IMPORTANT

If the pressure washer demonstrates other symptoms or the corrective actions
listed do not correct the problem, contact the local authorized Hotsy Service
Center. The Hotsy Service Center can be identified by visiting

www.hotsy.com

.

PROBLEM

POSSIBLE CAUSE

SOLUTION

POOR
CLEANING

Improper detergent
concentration or mixing

Mix detergent per manufacturer's instructions.
Ensure that powdered detergents are
fully dissolved.

Wrong detergent for
the application

Select appropriate detergent.

Rinsing with hot water

A final rinse with cold water will reduce
water spotting.

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Содержание 1410SS

Страница 1: ...41 366 0 OPERATING INSTRUCTIONS AND PARTS MANUAL 900 1400 OIL FIRED SERIES OPERATOR S MANUAL FOR TECHNICAL ASSISTANCE OR THE HOTSY DEALER NEAREST YOU VISIT OUR WEB SITE AT WWW HOTSY COM c LISTED 89413660 1 ...

Страница 2: ...0 Lbs Shipping Weight 580 Lbs Exhaust Stack Size 8 Machine Dimensions Length 45 Width 18 Height 50 990SS 208 SPECIFICATIONS Pump Volume At Pump Head 3 9 GPM 234 GPH Pump Pressure At Pump Head 2000 PSI Burner Type Fuel Oil Fired 343 000 BTU Hr Burner Fuel Pressure 150 PSI Motor Hp 5 0 Machine Voltage 208Vac 60Hz 3Ph Total Machine Amperage 20 Amps Machine Weight 520 Lbs Shipping Weight 580 Lbs Exhau...

Страница 3: ... 525 Lbs Shipping Weight 580 Lbs Exhaust Stack Size 8 Machine Dimensions Length 45 Width 18 Height 50 960SS 208 SPECIFICATIONS Pump Volume At Pump Head 3 8 GPM 228 GPH Pump Pressure At Pump Head 2300 PSI Burner Type Fuel Oil Fired 343 000 BTU Hr Burner Fuel Pressure 150 PSI Motor Hp 6 2 Machine Voltage 208Vac 60Hz 3Ph Total Machine Amperage 22 Amps Machine Weight 525 Lbs Shipping Weight 580 Lbs Ex...

Страница 4: ...0 Lbs Shipping Weight 640 Lbs Exhaust Stack Size 8 Machine Dimensions Length 45 Width 18 Height 50 1420SS 208 SPECIFICATIONS Pump Volume At Pump Head 3 9 GPM 234 GPH Pump Pressure At Pump Head 3000 PSI Burner Type Fuel Oil Fired 343 000 BTU Hr Burner Fuel Pressure 150 PSI Motor Hp 7 5 Machine Voltage 208Vac 60Hz 3Ph Total Machine Amperage 25 Amps Machine Weight 580 Lbs Shipping Weight 640 Lbs Exha...

Страница 5: ...585 Lbs Shipping Weight 645 Lbs Exhaust Stack Size 8 Machine Dimensions Length 45 Width 18 Height 50 1462SS 208 SPECIFICATIONS Pump Volume At Pump Head 3 9 GPM 234 GPH Pump Pressure At Pump Head 3000 PSI Burner Type Fuel Oil Fired 343 000 BTU Hr Burner Fuel Pressure 150 PSI Motor Hp 8 2 Machine Voltage 208Vac 60Hz 3Ph Total Machine Amperage 25 Amps Machine Weight 585 Lbs Shipping Weight 645 Lbs Ex...

Страница 6: ...Information 7 9 Component Identification 10 Assembly Instructions 11 Installation Instructions 12 13 Operation Instructions 14 15 Shutdown Instructions 16 Storage 16 Maintenance 17 Troubleshooting 18 19 Exploded Views 20 21 Exploded View Parts List 22 23 Pump Assembly and Parts List 24 25 Float Tank Assembly and Parts List 26 27 Control Panel and Parts List 28 29 Burner Assembly Exploded View and ...

Страница 7: ... ground fault circuit interrupter GFCI If rated more than 250 volts or more than single phase this product should only be connected to a power supply receptacle protected by a GFCI DANGER Improper connection of the equip ment grounding conductor can result in a risk of electrocution Check with a qualified electrician or service personnel if you are in doubt as to whether the outlet is properly gro...

Страница 8: ...the pos sibility of a fall due to slippery surfaces 20 Do not overreach or stand on unstable support Keep good footing and balance at all times 21 Do not operate this machine when fatigued or under the influence of alcohol prescription medications or drugs IMPORTANT SAFETY INFORMATION WARNING USE PROTECTIVE EYE WEAR AND CLOTHING WHEN OPERATING THIS EQUIPMENT WARNING High pressure spray can cause p...

Страница 9: ...HOTSY 900 1400 OIL FIRED 8 941 366 0 Rev 6 11 9 PRESSURE WASHER OPERATOR S MANUAL IMPORTANT SAFETY INFORMATION Follow the maintenance instructions specified in the manual ...

Страница 10: ... with trigger device Includes safety latch Detergent Metering Valve Controls detergent mixture Wand Must be connected to the spray gun GFCI Provided on all single phase machines Trips when there is current leakage Relief Valve Ruptures when pressure exceeds 7000 psi High Pressure Hose Connect one end to water pump discharge nipple and the other end to spray gun Pressure Nozzle Inserted into wand q...

Страница 11: ...r Wand Wand Holder Hose Reel Mount W Hardware Trigger Gun Porta Gear Kit Operating Instructions and Parts Manual Tools Required 10 Adjustable Crescent Wrenches 2 ea Blade Screwdriver Pressure Hose 1 Use teflon tape on plumbing connections to prevent leakage 2 Install pressure hose on machine as shown Wand Components 1 Assemble wand components as shown Connect pressure hose to trigger gun NOTE The ...

Страница 12: ...tter until white smoke just starts to appear Turn air shutter halfway back to the black smoke position previously noted Tighten locking screws If the desired position cannot be obtained using only the air shutter lock the air shutter in as close a position as can be obtained then repeat the above procedure on the air band setting CAUTION If white smoke appears from burner exhaust vent during start...

Страница 13: ...UL listed extension cords that are rated for the voltage and amperage requirements of the machine In no case should more than one cord be used and cord length should be kept to a minimum to reduce the risk of severe electrical shock and or damage to the machine WARNING To reduce the risk of electrocution keep all connections dry and off the ground DO NOT touch plug with wet hands INSTALLATION INST...

Страница 14: ...his pres sure washer is equipped with a manual trigger lock to prevent accidental operation of the trigger gun refer to figure above The trigger lock should be used whenever the trigger gun is not in use To Start WARNING Risk of injection or severe injury Keep clear of nozzle DO NOT direct discharge stream at persons This machine is to be used only by quali fied operators AVERTISSEMENT RISQUE D IN...

Страница 15: ...ning power Wash at a 30 to 60 angle to the work This will allow the water to splash away from you and the water will wash the dirt away faster and easier 5 Use the width of the spray pattern to wash in a wide path Overlap spray paths for complete coverage Wash from side to side using slow steady motions 6 The nozzle should be 12 to 24 from work closer for tough areas Be careful on painted or delic...

Страница 16: ...by flushing the system with antifreeze use an automotive engine antifreeze or windshield washer solvent to antifreeze To flush the system fill the float tank with antifreeze and remove pressure nozzle from wand Start the machine and allow it to run until anti freeze runs from the end of the wand Place wand into float tank and circulate the solution through system for several minutes Open and close...

Страница 17: ...yearly basis oil pump motor per instructions on motor nameplate NOTE Some motors may be equipped with perma nently lubricated bearings and will not require ad ditional lubrication Relief Valve WARNING The relief valve on this pressure washer has been factory set and sealed and is a field nonad justable part Tampering with the factory setting may cause personal injury and or property damage and wil...

Страница 18: ...clogged or damaged pressure nozzle Clean or replace Air being drawn through detergent inlet line Refill detergent container Ensure that pick up screen is fully immersed UNEVEN SPRAY PATTERN Partially clogged or damaged nozzle Clean or replace PRESSURE WASHER WILL NOT PRODUCE HOT WATER Burner switch in OFF position Place switch in ON position Inadequate fuel supply Refill fuel tank Use only recomme...

Страница 19: ...________________________________________ IMPORTANT If the pressure washer demonstrates other symptoms or the corrective actions listed do not correct the problem contact the local authorized Hotsy Service Center The Hotsy Service Center can be identified by visiting www hotsy com PROBLEM POSSIBLE CAUSE SOLUTION POOR CLEANING Improper detergent concentration or mixing Mix detergent per manufacturer...

Страница 20: ... 32 31 22 27 25 13 85 33 27 26 37 39 34 64 60 17 62 63 98 56 98 58 57 59 70 16 106 106 67 65 29 30 30 68 106 35 74 66 30 60 77 60 63 30 29 38 29 71 106 70 See View A A on Opposite Page 7 53 9 11 12 See Float Tank for Detail 61 93 94 95 87 86 89 Optional Hose Reel 88 See Float Tank Illus for Detail 54 92 52 15 104 51 105 101 97 25 26 110 27 60 100 99 19 107 14 109 30 ...

Страница 21: ... HO RO ME TR O CH RO NO ME TR O 0 RE D 15 YE LL OW 40 WHI TE FO R BE ST RE SU LT S US E DE TE RG EN TS DE TE RG EN T VA LV E VA LVU LA DE DE TE RG EN TE SO UP AP E DE DE TE RG EN T BU RN ER QU EM AD OR BR UL EU R PU MP BO MB A PO MP E 0 OF F APA GAR ETT ENT I ON PRE NDE R EXPLODED VIEW 40 75 26 49 26 41 76 102 25 26 50 See Pump Assy for Detail See Control Panel Illus for Detail 55 42 45 47 44 48 4...

Страница 22: ...el 1 35 8 911 943 0 Bracket Assembly 900 1400 Wheel Kit 1 36 9 802 779 0 Nut 3 8 ESNA NC 4 37 9 802 807 0 Washer 3 8 SAE Flat 12 38 8 719 000 0 Washer 5 16 x 1 1 4 Fender SAE 4 ITEM PART NO DESCRIPTION QTY 39 9 802 720 0 Bolt 3 8 x 1 NC HH 4 40 8 911 940 0 Panel Back Welded Assy 1 41 8 911 949 0 Bracket Unloader 1 42 8 911 935 0 Panel Front 1 43 Motor Please See Specifications Page 44 8 715 701 0 ...

Страница 23: ... Tie 45 Cable 2 88 9 802 064 0 Grommet Rubber 1 89 9 800 021 0 Label Hot Water Outlet 1 90 8 911 948 0 Cover Electrical Box 1 91 9 800 016 0 Label Disconnect Power Supply1 92 9 803 535 0 Cap 14 w Fuel Gauge Diesel Black 1 93 9 802 514 0 Strain Relief Straight LQ Tite 3231 Small 1 94 9 802 525 0 Nut 1 2 Lock 1 95 9 802 424 0 Cord Service SEO 16 4 70 96 9 802 813 0 Washer 5 16 Lock Split Ring 4 97 9...

Страница 24: ...HOTSY 900 1400 OIL FIRED 8 941 366 0 Rev 6 11 OPERATOR S MANUAL PRESSURE WASHER 24 PUMP ASSEMBLY 11 2 4 21 15 23 12 25 22 1 3 18 17 16 9 27 29 26 24 20 19 9 10 9 7 14 8 28 5 9 6 13 30 9 ...

Страница 25: ... Female 90 Auto Start Option 1 12 8 706 965 0 Hose Barb 1 4 Barb x 3 8 ML Pipe 90 1 13 8 716 125 0 Switch Pressure Black 1 14 8 706 122 0 Nipple 3 8 x 1 2 Hex Steel 1 15 6 390 126 0 Clamp Hose 46 54 ST 1 16 9 802 038 0 Nipple 1 2 JIC 1 2 Pipe 1 17 8 706 172 0 Elbow 1 2 90 Female Pipe 1 18 8 705 975 0 Nipple 1 2 Hex Steel 1 19 9 802 744 0 Bolt 10 mm x 20 mm HH 4 20 9 802 807 0 Washer 3 8 Flat SAE 4...

Страница 26: ...HOTSY 900 1400 OIL FIRED 8 941 366 0 Rev 6 11 OPERATOR S MANUAL PRESSURE WASHER 26 FLOAT TANK ASSEMBLY 8 2 13 14 16 15 19 14 1 5 4 3 2 20 18 12 7 10 6 11 13 9 17 6 ...

Страница 27: ...AE 4 7 8 911 952 0 Bracket Component Mount 1 8 9 802 146 0 Swivel 1 2 MP x 3 4 GHF w Strainer 1 9 8 709 091 0 Clip 1 25 ID RND 1 10 8 718 618 0 Bolt 5 16 x 3 4 NC Grade 5 2 11 9 802 794 0 Nut Cage 1 4 x 12 Gauge 2 12 9 802 775 0 Nut 1 4 Flange Zinc 1 13 9 802 700 0 Bolt 1 4 x 3 4 NC HH 3 14 9 802 802 0 Washer 1 4 Flat SAE 3 15 9 802 776 0 Nut 5 16 Esna 2 16 8 911 947 0 Bracket Float Tank 1 17 8 70...

Страница 28: ... 366 0 Rev 6 11 OPERATOR S MANUAL PRESSURE WASHER 28 CONTROL PANEL ASSEMBLY 10 16 15 7 8 9 6 5 10 1 26 10 18 17 13 12 11 12 39 41 19 14 24 To Pump 26 31 43 40 2 3 4 10 28 29 30 36 37 38 45 34 33 32 42 20 20 21 23 21 22 1 28 35 44 46 ...

Страница 29: ...ain Relief Straight LQ Tite Large 950SS 960SS 960SS 208 963SS 967SS 980SS 990SS 990SS 208 993SS 1420SS 1420SS 208 1423SS 1460SS 1460SS 208 1463SS 1467SS 2 950SS 208 1410SS 1450SS 1450SS 208 1 ITEM PART NO DESCRIPTION QTY 23 9 802 526 0 Locknut 3 4 950SS 960SS 960SS 208 963SS 967SS 980SS 990SS 990SS 208 993SS 1420SS 1420SS 208 1423SS 1460SS 1460SS 208 1463SS 1467SS 2 950SS 208 1410SS 1450SS 1450SS ...

Страница 30: ...rb 1 4 Barb x 1 4 Pipe 90 1 8 9 802 562 0 Fuel Pump w Solenoid Beckett 1 8 700 758 0 Fuel Pump 12VAC Crossfire 1 9 9 802 639 0 Coil Fuel Solenoid 1 10 9 803 055 0 Transformer Beckett 1 8 919 115 0 Igniter 230V Crossfire 1 ITEM PART NO DESCRIPTION QTY 11 9 802 668 0 Electrode Assembly Beckett 1 8 750 778 0 Electrode Crossfire 1 12 9 802 634 0 Air Cone F 22 Beckett 1 8 750 781 0 Air Cone F 22 Crossf...

Страница 31: ... 003 0 Manifold Coil Outlet Discharge 1 2 9 196 012 0 Screw 10 24 x 1 4 Hex Set 1 3 8 902 433 0 Valve Safety Relief VSA 1 4 9 802 171 0 Nipple 3 8 x 3 8 NPT ST Male 1 5 8 706 248 0 Plug 3 8 Allen Counter Sunk 1 6 8 711 785 0 Hose 3 8 Push on 45 COIL OUTLET ASSEMBLY COIL OUTLET ASSEMBLY PARTS LIST 89413660 3 1 2 4 3 5 6 ...

Страница 32: ...1 6 8 712 349 0 Nozzle 4 5 Red 1400 Series 1 8 712 357 0 Nozzle 5 5 Red 980SS 990SS 990SS 208 993SS 1 8 712 353 0 Nozzle 5 0 Red 950SS 950SS 208 960SS 960SS 208 963SS 967SS 1 ITEM PART NO DESCRIPTION QTY 7 8 712 350 0 Nozzle 4 5 Yellow 1400 Series 1 8 712 358 0 Nozzle 5 5 Yellow 980SS 990SS 990SS 208 993SS 1 8 712 354 0 Nozzle 5 0 Yellow 950SS 950SS 208 960SS 960SS 208 963SS 967SS 1 8 8 712 352 0 ...

Страница 33: ...HOTSY 900 1400 OIL FIRED 8 941 366 0 Rev 6 11 PRESSURE WASHER Wiring Diagram 33 WIRING DIAGRAM 1PH 208V 230V ...

Страница 34: ...HOTSY 900 1400 OIL FIRED 8 941 366 0 Rev 6 11 PRESSURE WASHER Wiring Diagram 34 WIRING DIAGRAM 3PH 208V 230V ...

Страница 35: ...HOTSY 900 1400 OIL FIRED 8 941 366 0 Rev 6 11 PRESSURE WASHER Wiring Diagram 35 WIRING DIAGRAM 3PH 460V 575V ...

Страница 36: ...S 8 751 013 0 5 8 724 269 0 8 724 303 0 8 716 886 0 5 5 9 802 429 0 1410SS 8 715 102 0 7 5 8 724 283 0 8 724 306 0 9 803 662 0 4 5 9 802 434 0 1420SS 8 715 105 0 7 5 8 724 275 0 8 724 304 0 9 803 662 0 4 5 9 802 437 0 1420SS 208 8 715 101 0 7 5 8 724 275 0 8 724 305 0 9 803 662 0 4 5 9 802 437 0 1423SS 8 715 105 0 7 5 8 724 269 0 8 724 312 0 8 716 886 0 4 5 9 802 429 0 950SS 208 8 715 128 0 6 2 8 ...

Страница 37: ...15 265 0 8 715 592 0 5 40504701 9 802 400 0 8 713 080 0 1410SS 8 715 265 0 8 715 592 0 5 40504701 9 802 401 0 8 713 286 0 1420SS 8 715 265 0 8 715 592 0 5 40504701 9 802 401 0 8 713 286 0 1420SS 208 8 715 265 0 8 715 592 0 5 40504701 9 802 401 0 8 713 286 0 1423SS 8 715 265 0 8 715 592 0 5 40504701 9 802 401 0 8 713 080 0 950SS 208 8 715 271 0 8 715 593 0 9 802 383 0 9 802 400 0 8 713 286 0 1450SS...

Страница 38: ... 0 Washer 8 TORQUE SPECS Item Ft lbs 17 75 18 18 24 7 6 35 4 5 44 13 51 7 6 8 715 269 0 HH306 Shaft Right 8 715 265 0 HH406 Shaft Right 8 715 238 0 HHC456 Shaft Right 8 904 923 0 HHC466 Shaft Right 8 715 257 0 HHC466 Shaft Left 8 715 271 0 HHC506 Shaft Right ITEM PART DESCRIPTION QTY 24 8 717 539 0 Screw Hex 6mm X 18mm 8 25 9 803 210 0 Washer 8 26 8 933 014 0 Bearing Housing 1 27 8 933 015 0 Close...

Страница 39: ...9 40 14 15 16 3 NUMBER OF CYLINDERS KIT WILL SERVICE 3 1 1 1 3 ITEM PART DESCRIPTION QTY 36 See Kits Spacer Copper 3 37 See Kits O Ring 1 78 x 7 66 3 38 See Kits Ring Teflon 3 39 See Kits Plunger 20mm 3 40 See Kits Spacer Copper 3 41 9 803 144 0 Rod Plunger 3 42 9 803 158 0 Connecting Rod 3 43 9 802 916 0 Pin Connecting Rod 3 45 9 802 913 0 Snap Ring 6 46 9 803 218 0 Washer Spring 6 47 8 933 016 0...

Страница 40: ......

Страница 41: ...m cleaning and clearing of obstructions 6 Transportation to service center field labor charges or freight damage WHAT YOU MUST DO TO OBTAIN WARRANTY SERVICE In order to obtain warranty service on items warranted by Hotsy you must return the product to your Authorized Hotsy Distributor freight prepaid with proof of purchase within the applicable warranty period If the product is permanently install...

Страница 42: ...Form 8 941 366 0 Revised 6 11 Printed in U S A ...

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