iii
installation
&
operation
manual
|
ocle
/
ocla
heating
system
TABLE OF CONTENTS
1
OVERVIEW |
1
1.1
HEATING SYSTEM COMPONENTS |
1
1.2
OPERATION OVERVIEW |
2
2
INSTALLATION |
3
2.1
OIL PLUMBING INSTALLATION |
4
2.1.1
Oil Supply |
4
2.1.2
Oil Return |
4
2.2
OIL PLUMBING ILLUSTRATION |
5
2.3
COOLANT PLUMBING INSTALLATION |
6
2.3.1
Coolant Supply |
6
2.3.2
Coolant Return |
6
2.3.3
Coolant Pressure Relief |
6
2.4
COOLANT PLUMBING ILLUSTRATION |
7
2.5
MOUNTING |
8
2.5.1
Tank and Pump |
8
2.6
ELECTRICAL CONNECTIONS |
8
2.6.1
Main Power Supply |
8
2.6.2
Customer Interface Connections |
9
2.6.3
Motor Rotation Check |
10
3
COMPONENTS AND OPERATION |
10
3.1
INTERFACE COMPONENTS |
10
3.1.1
Local/Off/Remote Switch |
10
3.1.2
Prime Button |
10
3.1.3
Reset Button |
10
3.1.4
Pressure/Temperature Gauge |
10
3.1.5
Coolant Pressure Relief Valve |
10
3.1.6
Oil Pressure Relief Valve |
10
3.2
SYSTEM COMPONENTS |
11
3.2.1
Motor Protection Switch |
11
3.2.2
Control TCR (Temperature Control Relay) |
11
3.2.3
High-Limit TCR (Temperature Control Relay) |
11
3.3
HEATING SYSTEM START-UP |
12
3.3.1
First Run Procedure |
12
4
MAINTENANCE, REPAIR AND
TROUBLESHOOTING |
12
4.1
SYSTEM FAULTS |
12
4.1.1
Coolant Faults |
12
4.1.2
Oil Faults |
12
4.2
SYSTEM MAINTENANCE |
13
4.2.1
Plumbing Connections |
13
4.2.2
Electrical Connections |
13
4.2.3
System Mounting |
13
4.2.4
Magnetic Contactors |
13
4.2.5
Pump Seal |
13
4.2.6
Pressure Relief Valve |
13
4.2.7
Pressure/ Temperature Gauge |
13
4.2.8
Volatile Corrosion Inhibitor |
13
4.2.9
Temperature Control Relay |
14
4.2.10
Resistance Temperature Device (RTD) |
15
4.2.11
Heating Tank/Elements |
16
4.2.12
Reassembly of Heating Element and Tank |
16
4.3
RECOMMENDED MAINTENANCE |
17
4.4
STORAGE REQUIREMENTS |
17
4.5
TROUBLESHOOTING |
18
