Hoshizaki F-1001MAJ Скачать руководство пользователя страница 3

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CONTENTS

Important Safety Information ................................................................................................. 4
I. Specifications ...................................................................................................................... 6

A. Electrical and Refrigerant Data ..................................................................................... 6

1. F-450MAH(-C) .......................................................................................................... 6
2. F-801M_H(-C) .......................................................................................................... 6
3. F-1001M_J(-C) ......................................................................................................... 7

B. Dimensions/Connections .............................................................................................. 8

1. Air-Cooled Models (MAH/J(-C)) ................................................................................ 8
2. Water-Cooled Models (MWH/J(-C)) ......................................................................... 9
3. Remote Models (MRJ(-C)) ..................................................................................... 10
4. Low-Side Models (MLJ(-C)) ....................................................................................11
5. Remote Condenser Unit URC-5F (use with F-1001MRJ(-C)) ................................ 12

II. Installation and Operating Instructions ............................................................................ 13

A. Location ...................................................................................................................... 13
B. Checks Before Installation ........................................................................................... 13
C. How to Remove Panels ............................................................................................... 14
D. Dispenser Unit/Ice Storage Bin and Icemaker Setup .................................................. 15
E. Electrical Connection .................................................................................................. 16
F. Water Supply and Drain Connections .......................................................................... 17

1. Icemaker ................................................................................................................ 18
2. Water-Cooled Condenser....................................................................................... 19

G. Remote Condenser Unit Installation ........................................................................... 21

1. Location ................................................................................................................. 21
2. Checks Before Installation ..................................................................................... 22
3. Setup ..................................................................................................................... 22
4. Line Set Size and Refrigerant Charge ................................................................... 22
5. Line Set Installation ............................................................................................... 23
6. Electrical Connection ............................................................................................. 26
7. Stacking Remote Condenser Unit .......................................................................... 27

H. Parallel Rack System Connection (R-404A)................................................................ 28

1. Line Set Size and Rack System Requirements ...................................................... 28
2. Line Set Installation ............................................................................................... 28

I. Final Checklist .............................................................................................................. 31
J. Startup ......................................................................................................................... 32
K. Bin Control Check ....................................................................................................... 33
L. Alarm Safeties ............................................................................................................. 34

III. Maintenance ................................................................................................................... 35

A. Maintenance Schedule ................................................................................................ 36
B. Cleaning and Sanitizing Instructions ........................................................................... 37

IV. Preparing the Icemaker for Periods of Non-Use ............................................................. 41
V. Disposal ........................................................................................................................... 43

IMPORTANT

This manual should be read carefully before the appliance is installed and operated. 
Read the warnings and guidelines contained in this manual carefully as they 
provide essential information for the continued safe use and maintenance of the 
appliance. Retain this manual for any further reference that may be necessary.

Содержание F-1001MAJ

Страница 1: ...Hoshizaki A Superior Degree of Reliability www hoshizaki com Models F 450MAH C F 801MAH C MWH C F 1001MAJ C MWJ C MRJ C MLJ C Modular Flaker Hoshizaki America Inc Issued 7 16 2014 INSTRUCTION MANUAL...

Страница 2: ...ation is the responsibility of the installer Product failure or property damage due to improper installation is not covered under warranty Hoshizaki provides this manual primarily to assist qualified...

Страница 3: ...Location 21 2 Checks Before Installation 22 3 Setup 22 4 Line Set Size and Refrigerant Charge 22 5 Line Set Installation 23 6 Electrical Connection 26 7 Stacking Remote Condenser Unit 27 H Parallel Ra...

Страница 4: ...ualified service technicians should install and service the appliance The appliance must be installed in accordance with applicable national state and local codes and regulations Electrical connection...

Страница 5: ...are supplied from the icemaker Failure to properly ground the remote condenser unit could result in death or serious injury Wire routing conduit and disconnect if required must meet national state and...

Страница 6: ...er 115V 0 03A Maximum Fuse Size 20 AMPS Max HACR Breaker USA Only 20 AMPS Max Circuit Breaker Canada Only 20 AMPS Minimum Circuit Ampacity 20 AMPS Design Pressure HI 427PSI LO 230PSI Refrigerant 404A...

Страница 7: ...5V 1 0FLA 1 12HP Other 120V 0 03A 120V 0 03A 120V 0 53A 120V 0 53A Maximum Fuse Size 20 AMPS 20 AMPS 20 AMPS 15 AMPS Max HACR Breaker USA Only 20 AMPS 20 AMPS 20 AMPS 15 AMPS Max Circuit Breaker Canad...

Страница 8: ...5 15 16 E 507 19 15 16 599 23 9 16 607 23 7 8 F 475 18 11 16 575 22 5 8 575 22 5 8 G 130 5 1 8 169 6 5 8 130 5 1 8 H 48 1 7 8 24 15 16 24 15 16 I 41 1 5 8 41 1 5 8 36 1 7 16 J 64 2 1 2 67 2 5 8 64 2 1...

Страница 9: ...67 2 5 8 67 2 5 8 K 185 7 5 16 185 7 5 16 L 145 5 11 16 145 5 11 16 M 80 3 1 8 80 3 1 8 Rear Side Bottom Model Shown F 801MWH Model Shown F 801MWH Model Shown F 801MWH NOTICE Allow 6 15 cm clearance...

Страница 10: ...MRJ C Units mm in Rear Side Bottom Model Shown F 1001MRJ Model Shown F 1001MRJ Model Shown F 1001MRJ NOTICE Allow 6 15 cm clearance at rear and sides for proper air circulation and ease of maintenance...

Страница 11: ...Units mm in Rear Side Bottom Model Shown F 1001MLJ Model Shown F 1001MLJ Model Shown F 1001MLJ NOTICE Allow 6 15 cm clearance at rear and sides for proper air circulation and ease of maintenance and o...

Страница 12: ...n Icemaker Model URC 5F Heat of Rejection AT 90 F 32 C WT 70 F 21 C F 1001MRJ 7 660 BTU hr F 1001MRJ C 7 840 BTU hr NOTICE Allow 24 61 cm clearance at front and rear for proper air circulation and eas...

Страница 13: ...nt damage to the water supply line drain the icemaker if the air temperature is going to go below 32 F 0 C See IV Preparing the Icemaker for Periods of Non Use The icemaker should not be located next...

Страница 14: ...ki distributor NOTICE Remote models must be connected to an appropriate remote condenser unit The remote condenser units listed below are recommended Connection to a different remote condenser unit wi...

Страница 15: ...If using an ice storage bin adjust the ice storage bin legs to level 5 Place the icemaker on top of the dispenser unit ice storage bin 6a Dispenser Unit Follow the dispenser unit adapter kit or top k...

Страница 16: ...remote condenser unit are supplied from the icemaker See II G 6 Electrical Connection Failure to properly ground the remote condenser unit could result in death or serious injury To reduce the risk of...

Страница 17: ...ay be required depending on water quality Contact your local Hoshizaki Certified Service Representative or local Hoshizaki distributor for recommendations A plumbing permit and services of a licensed...

Страница 18: ...ne for the appliance to be pulled out for service Fig 4 Icemaker Icemaker Water Supply Inlet 1 2 FPT Bin Drain Outlet 3 4 FPT 2 inch 5 cm air gap Floor Drain Icemaker Drain Outlet 3 4 FPT Ice Storage...

Страница 19: ...freeze cycle starts If the condenser drain outlet temperature is not in the proper range use a flat blade screwdriver to rotate the adjustment screw on the water regulating valve until the temperatur...

Страница 20: ...be in the 104 F to 115 F 40 C to 46 C range Once the icemaker installation is complete confirm the condenser return outlet temperature 5 minutes after a freeze cycle starts If the condenser return out...

Страница 21: ...r unit is intended for outdoor use Normal operating ambient temperature must be within 20 F to 122 F 29 C to 50 C Operation of the remote condenser unit for extended periods outside of this normal tem...

Страница 22: ...and Refrigerant Charge NOTICE The icemaker line set and remote condenser unit must contain the same type of refrigerant Mixing of refrigerants will result in improper operation and possible damage to...

Страница 23: ...he male fitting and female coupling b Apply Polyol Ester POE refrigerant oil or Parker Super O Lube to the entire male fitting including O ring diaphragm and threads before making the connection See F...

Страница 24: ...the icemaker Leave a service loop behind the icemaker to allow the icemaker to be pulled out for service See Fig 10 NOTICE Ensure that there are no traps and no kinks in the line set The service loop...

Страница 25: ...ring diaphragm and threads before making the connection See Fig 11 NOTICE Do not use thread sealant on the fittings Use POE refrigerant oil or Parker Super O Lube only Couplings are one time use only...

Страница 26: ...s in the icemaker fan motor junction box to the leads in the remote condenser unit junction box Use wire of an appropriate gage and outdoor rating Do not connect the fan motor leads in the icemaker to...

Страница 27: ...5 Replace the junction box covers and the louver panel in their correct positions 7 Stacking Remote Condenser Unit 1 Install the lower remote condenser unit as described earlier in this section 2 Pla...

Страница 28: ...t couplings are needed to connect the line set to the icemaker 2 Line Set Installation 1 Route the copper tube liquid line and copper tube suction line see II H 1 Line Set Size and Rack System Require...

Страница 29: ...efore making the connection See Fig 16 NOTICE Do not use thread sealant on the fittings Use POE refrigerant oil or Parker Super O Lube only Couplings are one time use only c Make sure the male fitting...

Страница 30: ...ted See II H 1 Line Set Size and Rack System Requirements for details Fig 15 Braze Connection Rack System Braze Connection Fig 16 Fig 17 Apply POE Oil or Parker Super O Lube to Entire Male Fitting Thr...

Страница 31: ...sized as specified Are the water supply line shut off valve s and drain valve s installed Has the water supply pressure been checked to ensure a minimum of 10 PSIG and a maximum of 113 PSIG 8 Is the c...

Страница 32: ...front panel in its correct position 5 Turn on the power supply to start the automatic icemaking process 6 Once the unit starts to produce ice allow it to run for another 30 minutes On water cooled mo...

Страница 33: ...on press the SERVICE button on the control board to bypass the 5 minute compressor delay WARNING Risk of electric shock Care should be taken not to touch live terminals 7 GM LED and COMP LED are on P...

Страница 34: ...l switch is moved to the ICE position 3 High Pressure Switch First and second activation in 1 hr Automatic reset once pressure drops below the high pressure threshold and the high pressure switch clos...

Страница 35: ...n Turn off the power supply Place the disconnect if applicable in the off position Lockout Tagout to prevent the power supply from being turned back on inadvertently CHOKING HAZARD Ensure all componen...

Страница 36: ...er to rinse Icemaker and Dispenser Unit Ice Storage Bin Drains Check to make sure they are clear Extruding Head Seal Bolts Inspect for leakage around seal bolts Tighten see torque values below or repl...

Страница 37: ...r supply then remove the front panel Make sure the power switch is in the ON position then move the control switch to the DRAIN position Replace the front panel in its correct position 3 Turn on the p...

Страница 38: ...el in its correct position 17 Turn on the power supply and allow the water system to drain for 5 minutes Note If you do not sanitize the unit go to step 14 in III B 5 Sanitizing Procedure Final 18 Tur...

Страница 39: ...ater system to drain for 5 minutes 15 Turn off the power supply 5 Sanitizing Procedure Final 1 Mix a new batch of the sanitizing solution 2 Make sure the power supply is off and the icemaker water sup...

Страница 40: ...ront panel Move the control switch to the ICE position then replace the front panel in its correct position 15 Turn on the power supply to start the automatic icemaking process Allow the icemaker to r...

Страница 41: ...e power supply 7 Blow the icemaker water line out using the compressed air or carbon dioxide supply 8 Close the icemaker water supply line drain valve 2 Drain the evaporator 1 Turn off the power suppl...

Страница 42: ...ine drain valve If connected to a closed loop system also open the condenser return line drain valve 4 Attach a compressed air or carbon dioxide supply to the condenser water supply line drain valve 5...

Страница 43: ...sal The appliance contains refrigerant and must be disposed of in accordance with applicable national state and local codes and regulations Refrigerant must be recovered by properly certified service...

Страница 44: ...44 HOSHIZAKI AMERICA INC 618 Hwy 74 S Peachtree City GA 30269 USA TEL 770 487 2331 FAX 770 487 3360 www hoshizaki com 1A3352 010...

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