background image

This section presents the basic steps involved in vehicle detailing, much of which is accomplished without your Orbot Micro. More instructions on 
polisher operation are provided later in this manual.

Washing

 

a)   

Soap.

 To wash the vehicle and remove old wax or polish, use cold or warm water and a dishwashing detergent. A standard detergent usually requires 1-2 ounces per 

gallon of water. If you do not wish to remove existing wax, then use a car washing soap that has a neutral pH, making it “wax-friendly.” This describes most “car wash” 

soap products.

 

b)   

Sponges, mitts and more.

 It is important to use an appropriate washing device. This includes wash mitts and sponges made from foams, wool and other materials. 

Advancements in detailing tools include specific types of products designed for easy wheel cleaning, safe, yet aggressive bug removal, and a gentle wash while 

providing a comfortable fit. They need to be easy to use and assuredly not scratch the surface.

 

c)   

Application tips.

 Use a mitt or sponge that holds the car wash solution. The more solution the mitt or sponge can hold, the more lubricating soapy water you can get 

onto the surface to be cleaned. Lubrication created by soapy water helps prevent dirt from scratching the surface while being cleaned. Start up high -- away from most 

of the grit and grime. Rinse your mitt or sponge out frequently. You do not want to rub grit into the paint and cause swirls or scratches. Prepare two 5 gallon buckets by 

filling one half-full with the soap-and-water wash solution and the other bucket three-quarters full with clear rinse water.

 

d)   

Rinse before and after you wash.

 Rinse the vehicle thoroughly, starting at the top and working your way down. Pre-rinsing is an important step and should not be 

skipped. Then wash the vehicle, then rinse again.

 

e)   

Do it in the shade.

 Washing and most other detailing work should be preformed out of direct sunlight. Avoid rapid evaporation which can create hard water spots. Do 

not allow chemicals to dry on painted surfaces or trim pieces.

 

f)   

Environment. 

Make sure that you are practicing good environmental stewardship. Use appropriate cleaners on paints, wheels and metals. Follow all applicable 

guidelines for water containment. Utilize as little water as necessary and never leave a water hose running when not in use.

Claying

 

g)   

Clay bars and optional use.

 Clay bars are used to remove paint over spray, tree sap, airborne contaminants and industrial fallout from the cars painted surfaces. Clay 

also works well on glass, plastics and many metals. Claying is an optional step performed before polishing. When hard paint contaminants are present, claying first 

then polishing can save time over polishing only.

 

h) 

 Paint surface check.

 Use a plastic sandwich bag or any type of thin plastic bag as a tool to inspect the painted surface. Using a clean plastic bag with your fingers 

or hand inside, run your finger tips across the painted surface. Be careful not to drag any loose debris. The plastic increases the sensitivity of your fingertips to 

contaminants. Your paint may feel clean and smooth to the bare hand’s touch, but with a plastic bag over your hand, it is a different story! The bumps and roughness 

you may feel are contaminants and pollutants that need removed for a show car finish. After using detailing clay, the surface will be as smooth as glass and ready for 

polishing.

 

i)    

Application tips. 

Thoroughly wash and dry the vehicle. Cut a large clay bar into smaller, more manageable pieces. Begin by spraying a clay bar lubricant over a 2’ x 

2’ area. Hold the clay bar so that your hand and finger nails do not touch the painted surface. Glide the clay bar across the area. We recommend that you work in a 

consistent direction – not cross hatching. Move the clay bar back and forth, and you will begin to feel it cleaning the surface. When claying entire vehicles, it is best to 

begin at the top and then work your way to the lower areas. Inspect the clay bar often and remove large contaminants that could scratch. When the clay bar becomes 

dirty you can switch to the clean side or knead the clay to extend its use. Continue the process around the entire vehicle until all painted surfaces, glass, chrome, metal 

pieces and coated wheels have been clayed. Then the painted surface will be smooth and ready for polishing and waxing.

 

j)   

Special tips and guidelines.

 You can save time by using the clay bar after the final wash rinse, while the surface is still wet. Never allow a clay bar to drop on the 

ground. It would be nearly certain to pick up a scratching hazard; if so contaminated, it should be discarded. It is important that you work on the vehicle in a shaded 

area, away from direct sunlight.

 

e)   

Re-rinse.

 Re-rinse or re-wash the vehicle if necessary to clean up after claying.

Drying

 

k) 

 Dry thoroughly.

 The vehicle should be completely dry before polishing and waxing. Scratches can easily be imparted when substandard towels are used for drying. 

Discarded household towels should never be used to dry a vehicle. They can scratch the surface and produce lint. There are several professional quality tools 

including microfiber towels, drying air blowers, water blades, chamois and available to reduce drying time.

What Is Polishing - It Is Important That You Do Not Just Wax

 

l)   

Your paint’s appearance is dependent on being well polished to a highly reflective,

 

  smooth finish.

 Polishing removes oxidation, old wax buildup and other contaminants

 

  while cleaning, leveling and shining your paint. Polishing can smooth the edges of larger

 

  imperfections and even remove light scratches. Polishing is important to prepare the

 

  surface for protecting with a sealant or wax.

 

m) 

It is important to remove all of the oxidation, wax buildup and contaminants before

 

  applying a wax or sealant.

 You do not want to seal in the contaminants.

Swirls, Scratches and Other Defects Removal

 

n) 

Swirls and holograms are imperfections in paint appearance caused by thousands of

 

  microscopic scratches in the clear coat.

 These scratches can be the result of polishing

 

  with a high speed buffer, dirt and sand in the air, rough drying towels and car wash and

 

  snow removal brushes. The removal of swirls and holograms is accomplished by removing

 

  the fine scratches. Your Orbot Micro does this with the right combination of liquid

 

  compounds, polishes and pads and the correct technique.

 

o)   

If a scratch catches your fingernail then it’s likely too deep to remove.

 Polishing the scratched area is still recommended. However, do so with the idea that you are 

attempting to make the defect less noticeable but not to remove it entirely. Some scratches and swirl marks are too deep to safely remove. Attempting to do so may 

result in buffing through the top layer of paint or clear coat and permanent damage. Always test in an inconspicuous area.

 

p)   

Severe scratch and defect removal requires advanced training and the correct combination of detailing liquid compounds and polishes, pad selection and high 

speed rotary buffer application.

 We do not recommend cutting or compounding paint with a high speed rotary buffer without prior experience.

DETAILING BASICS

4

Profile image of 

paint with scratches 

in and oxidation and 

pollutants on the 

clear coat. 

Profile image of 

paint with various 

scratches. 

DETAILING BASICS 

This section presents the basic steps involved in vehicle detailing, much of which is accomplished without your Cyclo polisher.  More instructions on polisher 

operation are provided later in this manual. 

Washing 

a) 

Soap

. To wash the vehicle and remove old wax or polish, use cold or warm water and a dishwashing detergent. A standard detergent usually 

requires 1-2 ounces per gallon of water. If you do not wish to remove existing wax, then use a car washing soap that has a neutral pH, making it 

“wax-friendly.”  This describes most “car wash” soap products. 

b)  Sponges, mitts and more

.

 It is important to use an appropriate washing device. This includes wash mitts and sponges made from foams, wool 

and other materials. Advancements in detailing tools include specific types of products designed for easy wheel cleaning, safe, yet aggressive bug 

removal, and a gentle wash while providing a comfortable fit. They need to be easy to use and assuredly not scratch the surface. 

c)  Application tips

.

 Use a mitt or sponge that holds the car wash solution. The more solution the mitt or sponge can hold, the more lubricating 

soapy water you can get onto the surface to be cleaned.  Lubrication created by soapy water helps prevent dirt from scratching the surface while 

being cleaned.  Start up high -- away from most of the grit and grime. Rinse your mitt or sponge out frequently. You do not want to rub grit into the 

paint and cause swirls or scratches. Prepare two 5 gallon buckets by filling one half-full with the soap-and-water wash solution and the other 

bucket three-quarters full with clear rinse water.  

d)  Rinse before and after you wash

.

 Rinse the vehicle thoroughly, starting at the top and working your way down. Pre-rinsing is an important step 

and should not be skipped.  Then wash the vehicle, then rinse again. 

e)  Do it in the shade.

 Washing and most other detailing work should be preformed out of direct sunlight. Avoid rapid evaporation which can create 

hard water spots.  Do not allow chemicals to dry on painted surfaces or trim pieces. 

f)  Environment.

 Make sure that you are practicing good environmental stewardship. Use appropriate cleaners on paints, wheels and metals. Follow 

all applicable guidelines for water containment. Utilize as little water as necessary and never leave a water hose running when not in use. 

Claying 

g)  Clay bars and optional use.

 Clay bars are used to remove paint over spray, tree sap, airborne contaminants and industrial fallout from the cars 

painted surfaces. Clay also works well on glass, plastics and many metals.  Claying is an optional step performed before polishing.  When hard 

paint contaminants are present, claying first then polishing can save time over polishing only. 

h)  Paint surface check

. Use a plastic sandwich bag or any type of thin plastic bag as a tool to inspect the painted surface. Using a clean plastic bag 

with your fingers or hand inside, run your finger tips across the painted surface.  Be careful not to drag any loose debris. The plastic increases the 

sensitivity of your fingertips to contaminants. Your paint may feel clean and smooth to the bare hand’s touch, but with a plastic bag over your 

hand, it is a different story! The bumps and roughness you may feel are contaminants and pollutants that need removed for a show car finish. 

After using detailing clay, the surface will be as smooth as glass and ready for polishing. 

i)  Application tips

. Thoroughly wash and dry the vehicle. Cut a large clay bar into smaller, more manageable pieces. Begin by spraying a clay bar 

lubricant over a 2’ x 2' area. Hold the clay bar so that your hand and finger nails do not touch the painted surface. Glide the clay bar across the 

area. We recommend that you work in a consistent direction – not cross hatching. Move the clay bar back and forth, and you will begin to feel it 

cleaning the surface. When claying entire vehicles, it is best to begin at the top and then work your way to the lower areas. Inspect the clay bar 

often and remove large contaminants that could scratch. When the clay bar becomes dirty you can switch to the clean side or knead the clay to 

extend its use. Continue the process around the entire vehicle until all painted surfaces, glass, chrome, metal pieces and coated wheels have 

been clayed. Then the painted surface will be smooth and ready for polishing and waxing. 

j)  Special tips and guidelines

You can save time by using the clay bar after the final wash rinse, while the surface is still wet. Never allow a clay 

bar to drop on the ground. It would be nearly certain to pick up a scratching hazard; if so contaminated, it should be discarded. It is important that 

you work on the vehicle in a shaded area, away from direct sunlight. 

e) 

Re-rinse.

Re-rinse or re-wash the vehicle if necessary to clean up after claying.

Drying 

k)  Dry thoroughly

.

  The vehicle should be completely dry before polishing and waxing. Scratches can easily be imparted when substandard towels 

are used for drying. Discarded household towels should never be used to dry a vehicle. They can scratch the surface and produce lint. There are 

several professional quality tools including microfiber towels, drying air blowers, water blades, chamois and available to reduce drying time.  

What Is Polishing - It Is Important That You Do Not Just Wax 

l)  Your paint’s appearance is dependent on being well polished to a highly reflective, 

smooth finish

Polishing removes oxidation, old wax buildup and other contaminants 

while cleaning, leveling and shining your paint. Polishing can smooth the edges of larger 

imperfections and even remove light scratches.  Polishing is important to prepare the 

surface for protecting with a sealant or wax.  

m)  It is important to remove all of the oxidation, wax buildup and contaminants before 

applying a wax or sealant.

 You do not want to seal in the contaminants.  

Swirls, Scratches and Other Defects Removal 

n)  Swirls and holograms are imperfections in paint appearance caused by thousands of 

microscopic scratches in the clear coat.  

These scratches can be the result of polishing 

with a high speed buffer, dirt and sand in the air, rough drying towels and car wash and 

snow removal brushes.  The removal of swirls and holograms is accomplished by removing 

the fine scratches.  Your Cyclo polisher does this with the right combination of liquid 

compounds, polishes and pads and the correct technique.  

o)  If a scratch catches your fingernail then it’s likely too deep to remove.

Polishing the scratched area is still recommended.  However, do so with 

the idea that you are attempting to make the defect less noticeable but not to remove it entirely.  Some scratches and swirl marks are too deep to 

safely remove. Attempting to do so may result in buffing through the top layer of paint or clear coat and permanent damage. Always test in an 

inconspicuous area. 

p)  Severe scratch and defect removal requires advanced training and the correct combination of detailing liquid compounds and polishes, 

pad selection and high speed rotary buffer application.

We do not recommend cutting or compounding paint with a high speed rotary buffer 

without prior experience. 

Содержание ORBOT MICRO

Страница 1: ...TION AND ACCESSORIES QUICK GUIDE 15 Cyclo Toolmakers Inc 1740 Skyway Drive Bldg C Longmont CO 80504 5556 USA Phone 1 303 485 1990 Fax 1 303 723 8680 www cyclotoolmakers com DUAL HEAD ORBITAL POLISHER INSTRUCTION MANUAL Hruby Orbital Systems Inc 2870 Scott St Ste 106 Vista CA 92081 USA Phone 760 936 8054 877 716 7714 Toll Free Fax 760 936 8059 www hos usa com SAFETY INSTRUCTIONS 1 DETAILING BASICS ...

Страница 2: ... below may result in electric shock fire and or serious injury The term power tool in all the warnings listed below refers to your mains operated corded power tool or battery operated cordless power tool WARNING Read and understand tool manual before work starts to reduce risk of injury to operator visitors and tool WARNING Practice safety requirements Work alert have proper attire and do not oper...

Страница 3: ...cord clear of the spinning accessory If you lose control the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory jj Never lay the power tool down until the accessory has come to a complete stop The spinning accessory may grab the surface and pull the power tool out of your control kk Do not run the power tool while carrying it at your side Accidental contact w...

Страница 4: ... Clean Cluttered areas and benches invite injuries zz Use the Right Tool Do not force a small tool or attachment to do the job of a heavy duty tool aaa Use Proper Support Ensure that you have provided proper support for the work piece A loose work piece may be propelled by the tool if not supported or fixed in place bbb Check Damaged Parts Before further use of tool a guard or other part that is d...

Страница 5: ... experience DETAILING BASICS 4 4 Profile image of paint with scratches in and oxidation and pollutants on the clear coat Profile image of paint with various scratches DETAILING BASICS This section presents the basic steps involved in vehicle detailing much of which is accomplished without your Cyclo polisher More instructions on polisher operation are provided later in this manual Washing a Soap T...

Страница 6: ...s j Scrubbing Brushes 76 xxx Genuine Cyclo scrubbing brushes have integral connectors which screw directly into the Cyclo Polisher replacing the heads By simply attaching two Cyclo Brushes you can clean carpet upholstery tile grout and more k ProShine Interface Pad 72 920 77 920 Cushion backing plate for ProShine abrasive discs Interface pads improve performance by allowing the sanding disc Config...

Страница 7: ...may also use the cardboard insert removed from inside the polisher box to support polisher and hold it in place s Fit the flat wrench around the hex nut like adapter part of the counterweight t Hold the counterweight nut with the flat wrench see left hand in diagram and thread the attachment clockwise into the counterweight nut see right hand u Do not over tighten but use a firm grip for a hand ti...

Страница 8: ...ecommended applications Bug Removal Paint Deox Paint Compound Paint Scratch Removal Metal Polish Cleaner iii Scrubs away hard to remove materials such as bugs tar and sap Also used as a more aggressive deoxidizer d Cutting Compounding Deoxidation Swirl Removal Original Orbot Micro Cutting Wool Foam Bonnet 71 455 Velcro Pad 72 455 DoublePrecision n a i Natural wool and polyester blend ii Recommende...

Страница 9: ...otton Terry Pad Cover 73 550 l Extreme Shine Microfiber Suede Pad Cover 73 515 i Recommended applications ii Ultra soft and ideal for removing surface residue iii Buff out for extreme shine m Final Wax Buff Microfiber Terry Pad Cover 73 530 i Recommended applications ii The preferred cover for applying polish and buffing wax iii Its hooked fibers remove surface residue n Upholstery Cotton Terry Pa...

Страница 10: ... to center the pad holder or bonnet over the head for an even fit cc Complete for both head assemblies 9 Machine Operating Instructions Your Cyclo Polisher has two heads rather than the single head common on other orbital motion tools As soon as the Cyclo Polisher is placed on a working surface and powered on orbital hand rubbing action takes place Each sides reactive forces from its polishing or ...

Страница 11: ...lisher and DO NOT CONTINUE TO OPERATE the tool Continuing to use your tool may cause further damage by creating a short circuit in the motor windings Unplug your polisher from the outlet or power source and proceed through the following steps or contact HOS USA or your dealer to have your tool repaired and serviced 3 Clean your tool of dirt fiber and other debris by blowing it out with compressed ...

Страница 12: ...until the threaded shaft is completely clear of the nut Oil the nut threads slightly and reverse the above procedure to attach new heads or other attachment system Be sure to screw the head of brush straight into the counterweight nut Do not cross thread If the shaft seems to be screwing into the nut with difficulty back it out and start over again Be sure to tighten the heads or brushes snugly in...

Страница 13: ...hat each polisher will be identical with every other one of our polishers You may notice light sanding or buffing marks in the hand finished aluminum castings These are all marks of an authentic Cyclo Toolmakers tool Naturally Cyclo Toolmakers Inc will replace or repair material or workmanship defects Refer to the Cyclo Toolmakers Warranty for further information Disposal and Recycling information...

Страница 14: ...13 CYCLO POLISHER PARTS DIAGRAMS 49 48 Model 5 5 Pro 5C Model 6CE 44 45 Model 5 Pro Model 5 Pro 45 50 Model 5 Pro Wiring Schematic ORBOT MICRO PARTS DIAGRAMS 13 ...

Страница 15: ...ng 23 Field 115V 60Hz 24 Screw Rear Handle 25 Split Lock Washer For Field Retaining Screw 26 Screw Field Retaining 27 Armature 115V 60Hz 28 Screw Motor Bearing Hold 29 Bearing Lower Motor 30 Lock Ring for Pinion Gear 31 Switch Single Pole Single Throw 230V Model 5 and 5C 32 Crimp on Wire Connector 33 Screw Grounding 34 Power Cord Assembly U S A Standard 35 Switch Double Pole Single Throw 230V Mode...

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