Horizon Fitness RCT 7.6 Скачать руководство пользователя страница 24

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  |  rst 5.6 & rct 7.6 service manual 2007_rev1.0

RST5.6 & RCT 7.6 Sears Service Manual 2007

Cut Console Cable Voltage Chart (DC Volts)

B7:   Power Voltage (to UCB) 

B2:  Incline Pot 
B3:  Incline GND 

B5:  Digital GND 

B4:  Digital GND 

B6:   RPM 

B1:  Incline VCC 

B8:   Power Voltage (to UCB) 

B9:   Speed Command (PWM) 
B10: Drive Motor Relay 
B11: Incline Down 
B12: Incline Up 

Ref#  Wire Color 

Function 

Voltage at UCB  Voltage at MCB  Physical Symptoms

1

2

3

4

5

6

7

8

9

10

11

12

Black

Brown

Red

Orange

Yellow

Green

Blue

Purple

Grey

White

Pink

Light Blue

Incline VCC

Incline Pot

Incline GND

Digital GND

Digital GND

RPM

Power Voltage(to UCB)

Power Voltage(to UCB)

Speed Command 

(PWM)

Drive Motor Relay

Incline Down

Incline Up

0.0 vdc

2.5 vdc

2.5 vdc, grounded at 

MCB not UCB.

0.0 vdc

0.0 vdc

5.0 vdc

0.0 vdc

0.0 vdc

“0.0 vdc b/f start 

0.36vdc aft start 

increases as console 

speed increased”

“5.0 vdc b/f start 

0.0 vdc aft start”

“0.0 vdc b/f start 

5.0 vdc if press incline 

down”

“0.0 vdc if at 0% 

5.0 vdc if not at 0% or 

at console height”

2.5 vdc

0.0 vdc

0.0 vdc, grounded at 

MCB not UCB.

0.0 vdc

0.0 vdc

0.0 vdc

17 vdc

17 vdc

“0.8 vdc b/f start 

0.7 vdc aft start no 

change as console 

speed increased”

“1.4 vdc b/f start 

1.4 vdc aft start”

 

0.0 vdc

0.0 vdc

After Start pressed constant down incline.

After Start pressed constant down incline.

Constant up incline.  In Hardware Test, motor moves up and down.  

Incline value started low and went down to 0 but not up past 10.  

Value changes very slowly.

If one removed, no issues.  If both removed:  UCB does not turn on.  

Everything works in normal mode but the console does not register a 

speed in Hardware Test or Auto Calibration

If one removed, no issues.  If both removed:  UCB does not turn on.  

At UCB green measures 0.46 vdc, white 1.4 vdc, all others 0.0 vdc.

No belt movement, MCB relay clicks. When measuring MCB voltage, 

there is a slight belt movement, then stops

No belt movement, no click from MCB relay.  

Up incline functions, no down incline.  If incline then decline, motor 

does not move again until past incline point.  Ex. If incline to 2.0 

% then back down to 0%, the motor will not move until 2.5 %.  In 

Hardware Test, on;ly up incline, value increases, does not decrease.

Down incline functions, no up incline. In Hardware Test, down incline 

functions until value at 0,  no up incline.  Similar phenomenon to 

cut Pink wire if incline stopped not at 0%.

Note:  All voltages taken after individual wire cut

Содержание RCT 7.6

Страница 1: ...2007 Sears Treadmill Service Manual Horizon Fitness Models RST 5 6 RCT 7 6...

Страница 2: ...Reed Switch Troubleshooting Heart Rate Troubleshooting Circuit Breaker Troubleshooting Engineering Mode Digital Drive Wiring RST 5 6 Upper Board RCT 7 6 Upper Board Power Source Wiring Diagram No Moto...

Страница 3: ...there are no pinches or cuts on the elevation wires Verify the connections of above wires Referance Incline WVoltage Chart p 25 Verify console cable connections Verify there are no pinches or cuts in...

Страница 4: ...ement Inadequate power Damaged or improper wiring Failed motor control board MCB Failed drive motor Failed optic sensor Check for dedicated circuit 20 amp is ideal and check wall outlet voltage 120 VA...

Страница 5: ...ng belt should not slip at all when customer is using the machine The drive belt should have approximately 3 8 of inch deflection Check for dedicated circuit 20 amp is ideal and check wall out let vol...

Страница 6: ...and beeps In a program Stuck button Remove safety key then replace Start in P1 and see if reoccurs Enter EN90 button test and test all buttons Reference Engineering Mode p 15 p 16 Remove Upper Control...

Страница 7: ...light fluctuation of speed in speed window of display Speed should not fluctuate more than a few hundredths Adjust sensor bracket to correct position Check voltage and continuity of console cable Refe...

Страница 8: ...ce Wiring p 20 Make sure power switch is turned on Reference Power Source Wiring p 20 Take voltage check of power cord Reference Power Source Wiring p 20 Check all wiring coming in from the power swit...

Страница 9: ...rcuit 20 amp is ideal and check wall outlet voltage 120 VAC Reference Power Source Wiring Diagram p 20 Make sure machine is not on extension cord or surge protector Verify there are no pinches or cuts...

Страница 10: ...e keypad to upper board are not seated properly or are disconnected or membrane keypad is defective Upper board or raised tactile buttons defective Verify the ribbon cables are connected securely into...

Страница 11: ...w Magnet style key Safety key is positioned incorrectly or has failed Failed reed switch Remove safety key and reapply Test magnet Short the switch connector on the upper board by using a flat blade s...

Страница 12: ...Repair Heart rate erratic or no heart rate function Hand Grips User error Failed heart rate grips Failed heart rate receiver Reference p 13 Reference p 13 Reference p 13 If there is absolutely no hea...

Страница 13: ...orkout while taking pulse When you are breathing heavily during a workout When your hands are constricted by wearing a ring When your hands are dry or cold Try moistening your palms or rubbing them to...

Страница 14: ...eference Power Source Wiring Diagram p 20 Make sure machine is not on extension cord or surge protector Place hand underneath running belt and feel for adequate silicone application Feel underside of...

Страница 15: ...ne the display will scroll the speed or incline when the quick keys are pressed Eng1 Hardware Test The information portion of the display will show Eng1 The matrix will scroll HARDWARE TEST After ente...

Страница 16: ...ION Once entered the display will scroll ACCUMULATED TIME o F00 will appear in the information portion of the display along with the accumulated time Speed or Incline will switch between the accumulat...

Страница 17: ...BLACK WHITE GREEN Power Cord 110 120 VAC GREEN 2 5vdc EL Vcc 2 5v EL Pot Gnd Digital Ground RPM Power Voltage 15V Power Voltage 15V Speed Command pwr RELAY DOWN Incline UP Incline Optic Speed Sensor S...

Страница 18: ...e manual 2007_rev1 0 RST5 6 RCT 7 6 Sears Service Manual 2007 RST 5 6 Upper Board KM MILE SMI User 2 User 1 Console Cable Safety Key Shaft Signal Interface HR Grip Receiver LCD Floating Display Connec...

Страница 19: ...19 RST5 6 RCT 7 6 Sears Service Manual 2007 RCT 7 6 Upper Board KM MILE SMI USER 2 USER 1 Fan Connection LED Floating Display Connection Elevation Up and Down USER 2 Key USER 1Key Speed Up and Down Sa...

Страница 20: ...A F C F To Motor Control Board A Socket wire to breaker or on off switch B Ground C Socket wire to breaker or on off switch D On Off switch to motor control board E On Off switch to motor control boa...

Страница 21: ...Two tests are to be performed test once with power on before the treadmill is started and again after Start is pressed Note this is the same procedure as the upper board console cable connection If re...

Страница 22: ...rom the lower board Using a dc volt meter if non auto ranging set for the 20vdc range attach volt meter leads directly into the motor leads and turn the running belt Desired Results The motor should g...

Страница 23: ...n a ground n a ground When speed sensor aligned to magnet short 0 0 vdc When sensor not aligned open 5 0vdc 15 vdc constant Range 15 0 to 17 0 vdc 15 vdc constant Range 15 0 to 17 0 vdc 0 0 vdc before...

Страница 24: ...f start 0 7 vdc aft start no change as console speed increased 1 4 vdc b f start 1 4 vdc aft start 0 0 vdc 0 0 vdc After Start pressed constant down incline After Start pressed constant down incline C...

Страница 25: ...at max no up incline Incline value started one less than max pressed up once and value maxed out thereafter no up incline Wire Color Function Before Start After Start Not Inclining Or Declining While...

Страница 26: ...ontrol Board 3 Fold treadmill into locked position 4 Undo bolt that attaches the elevation tube to the bottom of the machine Figure 1 NN PMU NN VU Figure 1 1SPQFS FSP 4IBGU 1PTJUJPO Figure 2 5 Power u...

Страница 27: ...roller bolts For best results place two removable marks on both sides of the frame and note roller position Once the belt is loosened take the bottle of lubricant and apply it to the entire top surfac...

Страница 28: ...Horizon Fitness 1620 Landmark Drive Cottage Grove WI 53527 Phone 608 842 1650 Fax 608 839 1280 e mail Comments horizonfitness com Version 1 0 CTS 02 07 07 4 COLOR PANTONE 4 COLOR DIMENSIONAL...

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