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W7100G DISCHARGE WATER TEMPERATURE CONTROL

63-4046—1

2

ORDERING INFORMATION

When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the 

TRADELINE® Catalog or price sheets for complete ordering number.

If you have additional questions, need further information, or would like to comment on our products or services, please write or 

phone:

1.

Your local Home and Building Control Sales Office (check white pages of your phone directory).

2.

Home and Building Control Customer Relations

Honeywell, 1885 Douglas Drive North

Minneapolis, Minnesota 55422-4386

In Canada—Honeywell Limited/Honeywell Limitée, 35 Dynamic Drive, Scarborough, Ontario M1V 4Z9.

International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France, 

Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.

SPECIFICATIONS

W7100G Model Features:

• 6 stage cooling, controls reciprocating chillers.

• W7101 satellite expansion to 10 cooling stages.

• Adjustable setpoint.

Dimensions: 

See Fig. 1.

Electrical Ratings:

Input Voltage and Frequency (terminals TR-TR):

At 60 Hz: 20 to 30 Vac.

At 50 Hz: 20 to 26.4 Vac.

Power Consumption:

Device: 12 VA at 24 Vac and 50 to 60 Hz.

On/Off Stages (Cool 1 through 6): See Table 1.

Table 1. Power Consumption On/Off Stages (Cool 1-6).

Switching: 

Spdt relays.

Wiring Terminals: 

1/4 in. quick-connect.

Sensor Input Signal (See Fig. 2):

Positive temperature coefficient: 4.8 ohms/°F (2.6 ohms/°C).

Resistance: 3484 ohms at 77°F (25°C).

Number of Stages Input:

Resistor value (across terminals 7 and 6) to determine num-

ber of ON/OFF stages. (See Table 2).

Temperature Ratings:

Ambient: -40°F to +150°F (-40°C to +66°C).

Shipping: -30°F to +150°F (-34°C to +66°C).

Humidity Rating: 

5 to 90 percent RH noncondensing.

Mounting: 

Four mounting holes in base. Use No. 6 screws 

(not provided).

Approvals:

Underwriter’s Laboratories Inc. Component Recognized.

Additional System Components:

C7170A1010 Discharge Water Sensor: senses discharge 

water temperature, provides input to W7100G sensor 

terminals T and T1.

Transformer (required): Provides 24 Vac power for all 

components of the W7100G control system. 

(Size transformer to match system load.)

Accessories:

T7047C1025 Remote Temperature Sensor: Discharge water 

temperature reset from controlled space.

S96381037 Reset Setpoint Potentiometer: Use one or more 

T7047C1025 with S963B1037.

C7031G1016 Outdoor Air Sensor: Reset of discharge water 

from outdoor air temperature.

C7170A1010 Discharge Water Temperature Sensor: Senses 

discharge water temperature for input to W7100G.

W7101A1003 Satellite Sequencer: Adds up to 4 ON/OFF 

stages of cooling to W7100 switching capability.

121371A Copper Immersion Well: Required for C7170A 

Immersion Sensor.

121371E Stainless Steel Immersion Well Required for 

C7170A Immersion Sensor.

107406 Heat Conduction Compound: Required for minimum 

thermal lag.

AT72D1683 System Transformer: 40 VA, 120 Vac.

AT87A1106 System Transformer: 50 VA, 120/208/240 Vac.

AT88A1005 System Transformer: 75 VA, 120 Vac.

AT88A1021 System Transformer: 75 VA, 208/240 Vac.

4074EDJ Resistor Kit and Test Plug: Used in controller 

checkout.

4074EFV Resistor Kit for W7100G System Configuration: 

Used to select number of stages controlled.

Contact

Voltage (Vac) Inrush (VA) Running (VA)

N.O.

24

240

60

N.C.

24

75

30

N.O.

120/240

750

75

N.O.

120/240

240

40

Содержание W7100

Страница 1: ...ages using a W7101 Advanced proportional plus integral microprocessor control algorithm minimizes droop Soft start to minimize compressor cycling during system start up Adjustable minimum on off timing and time delay between stages of either 30 or 60 seconds Adjustable setpoint from 10 to 110 F 12 to 43 C Adjustable reset differential from 5 to 20 F 3 to 11K Adjustable control band from 0 to 10 F ...

Страница 2: ...rminals 7 and 6 to determine num ber of ON OFF stages See Table 2 Temperature Ratings Ambient 40 F to 150 F 40 C to 66 C Shipping 30 F to 150 F 34 C to 66 C Humidity Rating 5 to 90 percent RH noncondensing Mounting Four mounting holes in base Use No 6 screws not provided Approvals Underwriter s Laboratories Inc Component Recognized Additional System Components C7170A1010 Discharge Water Sensor sen...

Страница 3: ... to correct the interference Any unauthorized modification of this equipment may result in the revocation of the owner s authority to continue its operation CAUTION Electrical Shock or Equipment Damage Hazard Can shock individuals or short equipment circuitry Disconnect power supply before installation CAUTION Equipment Damage Hazard Compressor stage ON OFF times less than four minutes can damage ...

Страница 4: ...ng under the control of the W7100G This includes any stages on a W7101A sequencer connected to the W7100G control Connecting Additional Stages Control of up to 4 additional stages of ON OFF cooling can be added by using a W7101A Satellite Sequencer to the W7100G system as shown in Fig 4 The fixed resistor value across the W7100G terminals 7 and 8 Table 2 must agree with the total number of cooling...

Страница 5: ...R OF STAGES CONTROLLED FAST RESPONSE INPUT REFERS TO THE MINIMUM ON TIME MINIMUM OFF TIME AND MINIMUM TIME DELAY BETWEEN STAGES LEAVE OPEN FOR 60 SEC TIMINGS JUMPER FOR 30 SEC TIMINGS 90 85 80 75 70 65 55 60 60 45 40 SETPOINT F 31 15 15 11 10 10 13 5 5 16 14 12 10 8 6 4 CONTROL BAND 20 20 2 GND TR TR 10 9 8 7 6 T T1 P2 P1 4 3 2 1 5 B C A B C A B C A B C A B C A B C A 24VAC FAST RESPONSE NO STAGES ...

Страница 6: ...imit a stage turns off Reset of Discharge Water Temperature Industrial Applications Reset of discharge water temperature is not recommended in a W7100G industrial application because loads on industrial applications typically require a constant temperature fluid for cooling Check industrial process manufacturers for specific details Environmental Applications In order to save additional energy und...

Страница 7: ...dify the outside air reset start and stop temperatures To do this a resistor must be placed in parallel with the outside air sensor Rp and a resistor must be placed in series with the outside air sensor Rs See Fig 10 Fig 10 Reset modification schematic wiring diagram Use Table 3 to select the point at which no W7100 setpoint reset will occur T High and the point at which the W7100 will be fully re...

Страница 8: ...l band Increasing the control band slows down the W7100 response and increases the temperature deviation Lowering the control band speeds up the W7100 response while decreasing the temperature deviation from setpoint The control band setpoint should be as narrow as possible without causing hunting or rapid cycling If instability hunting or rapid cycling occurs widen the control band setpoint Fast ...

Страница 9: ...red leads 6 Jumper W7100 terminals P and P1 7 Remove red plastic dust plug from W7100 bottom and install 195770A Test Plug in the revealed socket 8 Set W7100 reset knob at 20 F 11K 9 Set W7100 setpoint at 10 F 12 C 10 Connect 24 Vac power to the W7100 TR and TR terminals Check for 24 Vac across W7100 TR and TR terminals 11 Wait 15 seconds 12 All W7100 stages should be energized All red LED should ...

Страница 10: ...lding engineering requirements No cooling 1 Shorted or open discharge sensor terminals T T1 1 Correct the wiring 2 Open reset terminals 6 7 interpreted as maximum reset 2 Jumper terminals 6 7 or connect reset thermostat 3 Remote setpoint terminals P P1 open 3 Jumper terminals P P1 or connect remote setpoint potentiometer 4 System malfunction 4 Consult HVAC manufacturer s equipment manual and or bu...

Страница 11: ...11 63 4046 1 ...

Страница 12: ...0 Brussels 480 Sawgrass Corporate Parkway Golden Valley MN 55422 Scarborough Ontario No 30 Harbour Road Belgium Suite 200 M1V 4Z9 Wanchai Sunrise FL 33325 Hong Kong By using this Honeywell literature you agree that Honeywell will have no liability for any damages arising out of your use or modification to the literature You will defend and indemnify Honeywell its affiliates and subsidiaries from a...

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