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VS8521 VENTFREE MILLIVOLT GAS VALVE

69-1223—1

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OPERATION

The Ventfree Millivolt Gas Valve System is configured to 
include a gas valve, ODS pilot burner, and a millivolt 
thermostat. In the ODS pilot burner, the thermopile drives 
the operator and the thermocouple operates the power 
unit. 

As an option, a piezo can be mounted on the valve to 
ignite the pilot burner. The piezo creates a spark when 
the plunger is depressed. The connecting wires of the 
piezo include a terminal to connect the electrode of the 
pilot burner. The piezo is replaceable.

Refer to installation instructions for the piezo envelope 
assembly (part no. 396079), form 69-1206.

Fig. 6. Millivolt system wiring  diagram 

with ODS pilot burner.

Pilot Gas Lighting Procedure

Lighting Standard Pilot (Without Piezo)

1.

Turn the knob counterclockwise to the PILOT 
position, push the knob down, and hold in position. 
The pilot valve opens and allows gas to flow to the 
pilot burner.

2.

Light the pilot burner while holding down the knob 
until a strong flame is present (approximately 60 
seconds).

3.

Release the knob. The shaft will move upward and 
engage the safety valve lever that opens the safety 
valve.

4.

Turn the knob counterclockwise to the ON position. 
On a call-for-heat, the main valve opens and the 
main burner ignites.

Lighting Pilot with Piezo

1.

Turn the knob on the gas valve counterclockwise
to the PILOT position, push the knob down, and 
hold in position. The pilot  valve opens and allows 
gas to flow to the pilot burner.

2.

Push the plunger on the piezo until the pilot burner 
is lit. Hold down the knob until a strong flame is 
present (approximately 60 seconds).

3.

Release the knob. The shaft will move upward and 
engage the safety valve lever that opens the safety 
valve.

4.

Turn the knob counterclockwise to the ON position. 
On a call-for-heat, the main valve opens and the 
main burner ignites.

Fig. 7. The VS8521 ventfree millivolt 

gas valve with piezo.

Shut off Procedure

1.

To shut off the system, turn the knob 
clockwise

 to the OFF position. This action 

closes the main gas and safety valves; however, 
the power unit must drop out before the lighting 
sequence can begin again. The VS8521 drops out 
within 30 seconds.

2.

To relight the pilot light, follow the steps in the Pilot 
Gas Lighting Procedure section.

HI/LO Regulator

As you turn the HI/LO knob, the gas pressure changes.

1.

Turn the knob clockwise

 toward the HI 

setting to increase gas pressure.

2.

Turn the knob counterclockwise

 toward the 

LO setting to decrease gas pressure.

Minimum and maximum regulator settings vary for each 
individual gas valve. Table 1 lists possible minimums and 
maximums for gas valves. See gas valve label for actual 
minimum and maximum ranges.

HIGH LIMIT 
CONTROL

MILLIVOLT
THERMOSTAT

L

HI

O

OFF

PILOT

ON

VS8521 HI/LO 
MILLIVOLT 
GAS VALVE

HI/LO 
REGULATOR

M10948

GAS 
CONTROL 
KNOB

ODS PILOT
BURNER

LO

HI

OFF

ON

PILOT

M10949

PIEZO

Содержание VS8521

Страница 1: ...2 European Community CE Certificate Applied for INSTALLATION When Installing this Product 1 Read these instructions carefully Failure to follow them could damage the product or cause a hazardous condition 2 Check the ratings given in the instructions and on the product to make sure the product is suitable for your application 3 Installer must be a trained experienced service technician 4 After ins...

Страница 2: ... comply with approved standards and practices 1 Use new properly reamed pipe free from chips When tubing is used assure the ends are square deburred and clean All tubing bends must be smooth and without deformation 2 Run pipe or tubing to the valve If tubing is used obtain a tube to pipe coupling to connect the tubing to the valve 3 Install sediment trap in the supply line to the gas valve See Fig...

Страница 3: ...nect power supply before making wiring connections to prevent electrical shock or equipment damage 1 Check the power supply rating on the gas valve and make sure it matches the available supply Install the transformer thermostat and other controls as required 2 This valve can be used only in a self generating system 3 Adjust the thermostat heat anticipator to the 0 1A at 750 mV rating stamped on t...

Страница 4: ...lve counterclockwise to the PILOT position push the knob down and hold in position The pilot valve opens and allows gas to flow to the pilot burner 2 Push the plunger on the piezo until the pilot burner is lit Hold down the knob until a strong flame is present approximately 60 seconds 3 Release the knob The shaft will move upward and engage the safety valve lever that opens the safety valve 4 Turn...

Страница 5: ...ner HI LO Manually adjusts outlet pressure NOTE Valves are shipped with the gas control knob in the ON position Perform Gas Leak Test WARNING Fire or Explosion Hazard Can cause property damage severe injury or death Stand away from the main burner while lighting Hidden gas leaks can cause flashbacks in the appliance vestibule Check for gas leaks with rich soap and water solution any time work is d...

Страница 6: ...perly MAINTENANCE WARNING Fire or Explosion Hazard Can cause property damage severe injury or death Do not attempt to take apart the gas valve or clean it Improper assembly and cleaning can cause unreliable operation Regular preventive maintenance is important in applications that place a heavy load on system controls such as those used in the commercial cooking and agricultural and industrial ind...

Страница 7: ...zard Can cause property damage severe injury or death Exactly follow the instructions for Pre Lighting Checks Pre Lighting Checks 1 Before lighting smell around the appliance area for gas If the appliance uses LP gas be sure to smell next to the floor because LP gas is heavier than air 2 If you smell gas immediately shut off the manual valve in the gas piping to the appliance or on LP at the tank ...

Страница 8: ...C Thermocouple Have thermostat contacts open and pilot lit with Pilotstat knob turned to PILOT Reading should be a minimum of 12 mV in a new ODS pilot burner assembly If the reading is less than 12 mV replace the ODS pilot burner assembly The power unit will hold in down to 3 mV If the output of the thermocouple is less than 3 mV replace the ODS pilot burner assembly 4 Test D Operator Pull In have...

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