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INSTRUCTION SHEET

1

EN1R-9134 0503R20-NE

Subject to change without notice. All rights reserved

VK41..V(B)/VK81..V(B) SERIES

GAS CONTROLS WITH INTEGRATED 1:1 GAS/AIR REGULATOR FOR

COMBINED VALVE AND IGNITION SYSTEM

APPLICATION

The VK41..V(B)/VK81..V(B)  series gas controls with 1:1 gas/
air regulator have been developed for application in domestic 
appliances with premix burners and automatic ignition.

For this system, the VK41..V series gas controls have been 
designed to have the S4565 series ignition control attached 
directly onto the valve.

The combined system then provides programmed safe light 
up,  flame supervision and regulation of gas flow to the main 
burner of the appliance.

The VK41..V(B)/VK81..V(B)  series can as well be used as 
stand alone in direct burner applications. The plug (order 
number 45.900.441-) with integrated rectifier circuit then has 
to be used.

The VK41..V(B)/VK81..V(B)  series are used in a system 
context in conjunction with fan control and a direct spark 
ignition (DSI) control.

The VK41..V(B)/VK81..V(B)  series are approved in 
accordance with european standards.

DESCRIPTION

VK41..V(B)/VK81..V(B)  gas controls perform all the functions 
required to safely regulate gas flow to the main burner of 
domestic central heating equipment, warm air furnaces, back 
boilers and water heaters.

VK41..V(B)/VK81..V(B)  gas controls hold a first electric on/
off direct operator for opening the safety valve of class B 
according to EN161 and a second electric on/off servo 
operator of class B or C to EN 161.

The pressure regulator is in accordance with class B 
requirement of EN 88.

VK41..V/VK81..V gas controls can handle the three gas 
families, manufactured gas, natural gas and LP gas.

VK41..VB/VK81..VB gas controls can handle second family 
gas only.

SPECIFICATIONS 

Models

VK41.0 series: line voltage gas control 

with

 pilot burner 

connection, two automatic shut off valves and 
pilot burner connection for direct spark 
ignition (DSI) or hot surface ignition (HSI) 
applications,

VK41.5 series: line voltage gas control 

without

 pilot burner 

connection, two automatic shut off valves for 
direct spark ignition (DSI) or hot surface 
ignition (HSI) applications,

VK81.0 series: low voltage gas control 

with

 pilot burner 

connection, two automatic shut off valves for 
direct spark ignition (DSI) or hot surface 
ignition (HSI) applications,

VK81.5 series: low voltage gas control

 without 

pilot burner 

connection, two automatic shut off valves for 
direct spark ignition (DSI) or hot surface 
ignition (HSI) applications,

Suffix letter

V: fast opening, with integrated 1 : 1 gas/air regulation
VB: fast opening, with integrated 1 : 1 gas/air regulation
       High capacity

Main gas connection

See table 1, table 2 and table 3.

3

/

8

” and 

1

/

2

” straight or elbow flanges are according to the 

torsion and bending stress of EN 126 group 2

Connections with G 

1

/

2

” or G 

3

/

4

” external thread fitted with 

nuts according to ISO 228-1 in combination with applicable 
sealing(s) withstand the torsion and bending stress of EN 
126 group 1

Side outlet (optional) and end outlet (flanged version) can be 
fitted direct to a burner manifold.

End outlet or side outlet Quick connection for Mini-Venturi

Pilot gas connection (where applicable)

Standard at end outlet: M8 x 1 for 4 mm outer diameter 
tubing.

Содержание VK41 V Series

Страница 1: ...ure regulator is in accordance with class B requirement of EN 88 VK41 V VK81 V gas controls can handle the three gas families manufactured gas natural gas and LP gas VK41 VB VK81 VB gas controls can handle second family gas only SPECIFICATIONS Models VK41 0 series line voltage gas control with pilot burner connection two automatic shut off valves and pilot burner connection for direct spark igniti...

Страница 2: ... operating pressure maximum Minimum operating gas pressure 15 mbar Maximum operating gas pressure 60 mbar VK411x VK811x Class B C 30 mbar VK412x VK812x Class B B 30 mbar VK41xxVB VK81xxVB Class B C The Pmax 60 mbar indication on the housing is the maximum inlet pressure at which the gas control functions safely Maximum air pressure 8 mbar without outlet gas pressure before ignition 20 mbar with ou...

Страница 3: ...Vac or 220 240 Vac output by using a rectifier plug 45 900 441 Fig 2 Mounting of rectifier plug IMPORTANT Warranty claims are not accepted if not the specified plug rectifier circuit is used Electical protection of gas control with rectifier plug IP 40 Inlet End outlet Side outlet Body length mm Flanged Flanged 105 Flanged Flanged 105 Internal 3 8 ISO 7 1 Flanged 115 Internal 1 2 ISO 7 1 Flanged 1...

Страница 4: ...ntrol during handling Use a sound taper fitting with thread according to ISO 7 1 or a piece of new properly reamed pipe free from swarf Do not thread or tighten the pipe or pipe fitting too far see table below Otherwise distortion and malfunction could result Apply a moderate amount of good quality thread compound to the pipe or fitting only leaving the two end threads bare If permitted by local s...

Страница 5: ... off end of tubing and remove burrs Fig 6 External thread connection with nut and olive q q q q With 3 4 nut and O ring see fig 7 Pipe diameter 15 mm Nut drawing 45 006 583 003 O ring size 14 3 x 2 4 mm drawing 45 001 528 048 Fastening torque maximum 50 Nm minimum 10 Nm Pipe end construction see fig 10 Fig 7 External thread connection with nut and O ring r r r r With 3 4 nut and flat sealing ring ...

Страница 6: ...ectrical connections IMPORTANT Disconnect power supply to prevent electrical shock and or equipment damage Wiring must be in accordance with local regulations The appliance manufacturer s instructions should always be followed Before installing or replacing any control check that type number is correct for the application Ensure combustion chamber is free of gas before start up Conduct a thorough ...

Страница 7: ...tment screw Check gas supply pressure to the appliance using a pressure gauge connected to the inlet pressure tap Start fan and check air flow Energize both electric operators in order to have gas input to burner and ignite boiler Adjust CO2 at the desired value at low output with offset adjustment screw Turn offset adjustment screw clockwise to increase CO2 Operate boiler on high output Only modu...

Страница 8: ...9134 0503R20 NE 8 Home and Building Control Combustion Control Center Europe Honeywell BV Phileas Foggstraat 7 7821 AJ Emmen The Netherlands Tel 31 591 695911 Fax 31 591 695200 http europe hbc honeywell com ...

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