W
innox · Edition 12.20
EN-2
Audience and Purpose
This manual has been written for people who are al-
ready familiar with all aspects of a gas burner and its add-
on components, also referred to as “the burner system”.
These aspects are:
– Installation
– Use
– Maintenance
The audience is expected to have previous experience with this
type of equipment.
The purpose of this manual is to make sure that you carry out the
installation of a safe, effective, and trouble-free system.
Further documents
For further information about this product see Technical Information
safety instructions
Information that is relevant for safety is indicated in the instructions
as follows:
DAnGeR
Indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
WARnInG
Indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUtIon
Indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
All interventions may only be carried out by qualified gas techni-
cians. Electrical interventions may only be carried out by qualified
electricians.
safety
Important notices which help provide safe burner operation will be
found in this section. To avoid personal injury and damage to the prop-
erty or facility, the following warnings must be observed. All involved
personnel should read this entire manual carefully before attempting
to start or operate this system. If any part of the information in this
manual is not understood, contact Honeywell before continuing.
DAnGeR
The burners covered in this manual are designed to mix fuel with
oxygen and burn the resulting mixture. All fuel burning devices
are capable of producing fires and explosions when improperly
applied, installed, adjusted, controlled or maintained.
– Do not bypass any safety feature; fire or explosion could result.
– Never try to light the burner if it shows signs of damage or
malfunction.
WARnInG
– The burner is likely to have HOT surfaces. Always wear
protective clothing when approaching the burner.
– Honeywell products are designed to minimize the use of
materials that contain crystalline silica. Examples of these
chemicals are: respirable crystalline silica from bricks, cement
or other masonry products and respirable refractory ceramic
fibers from insulating blankets, boards, or gaskets. Despite
these efforts, dust created by sanding, sawing, grinding,
cutting and other construction activities could release crystal-
line silica. Crystalline silica is known to cause cancer, and
health risks from the exposure to these chemicals vary
depending on the frequency and length of exposure to these
chemicals. To reduce the risk, limit exposure to these chemi-
cals, work in a well-ventilated area and wear approved person-
al protective safety equipment for these chemicals.
CAUtIon
– This manual gives information for the use of these burners for
their specific design purpose. Do not deviate from any
instructions or application limits in this manual without written
advice from Honeywell.
Capabilities
Only qualified personnel, with good mechanical aptitude and ex-
perience with combustion equipment, should adjust, maintain, or
troubleshoot any mechanical or electrical part of this system.
operator training
The best safety precaution is an alert and trained operator. Train
new operators thoroughly and have them demonstrate an adequate
understanding of the equipment and its operation. A regular retraining
schedule should be administered to ensure operators maintain a
high degree of proficiency.
Replacement Parts
Order replacement parts from Honeywell only. Any customer-sup-
plied valves or switches should carry UL, FM, CSA, CGA and/or CE
approval where applicable.
PRoDUCt DesCRIPtIon
The Winnox is a nozzle-mix, low-emissions burner designed for
direct and indirect air heating, as well as oven applications up to
1800°F (980°C).
The burner package includes a combustion air blower and ratio
regulator to fire over a wide gas turndown range at a controlled ratio.
The wide variety of options and configurations are available due to
the modular design of the burner.
The burner is designed for:
– Low NO
X
and CO emissions
– Efficient ratio controlled combustion
– Reliable burner operation
– Simple burner adjustment
– Direct spark ignition
– Multiple fuel capability
IntRoDUCtIon
In this section you will find the information and instructions needed
to install the burner and system components.
Handling and storage
Handling
➔
Make sure the area is clean.
➔
Protect the components from weather, damage, dirt and moisture.
➔
Protect the components from excessive temperatures and hu-
midity.
storage
➔
Make sure the components are clean and free of damage.
➔
Store the components in a cool, clean, dry room.
➔
After making sure everything is present and in good condition,
keep the components in original packages as long as possible.
Position of Components
The position and amount of components are determined by the kind
of control method chosen. All the control methods can be found here:
Technical Information Winnox - System Design. Use the schematics
in that chapter to build your system.
Approval of Components
Limit Controls and safety equipment
All limit controls and safety equipment must comply with all applicable
local codes and/or standards and must be listed for combustion
safety by an independent testing agency. Typical application ex-
amples include:
– American: NFPA 86 with listing marks from UL, FM, CSA
– European: EN 746-2 with CE mark from TuV, Gastec, Advanti-
ca
