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HONDA O/M ’04 CR125R (E) (AH) 31KSR600
10. Insert the pin in the air cleaner housing hole and
install the assembly into the air cleaner housing
while aligning the tab on the air cleaner and the
reference mark on the air cleaner housing. Tighten
the retaining bolt securely.
Carefully position the sealing flange of the element
to prevent dirt instruction.
11. Reinstall the seat, making sure it is securely
attached.
CAUTION:
•
If the air cleaner assembly is not installed correctly,
dirt and dust may enter the engine resulting in
rapid wear of the piston rings and cylinder.
(1) AIR CLEANER
(2) PIN
(3) AIR CLEANER HOUSING HOLE
(4) TAB
(5) REFERENCE MARK
(6) AIR CLEANER HOUSING
(7) AIR CLEANER HOLDER
CLUTCH
Operation
1. Check for smooth clutch lever operation.
Lubricate the clutch lever pivot or clutch cable if
operation is not smooth.
2. Check the clutch cable for deterioration, kinks or
damage.
Clutch Disc/Plate Removal
Drain the transmission oil (page 20).
Remove the rear brake pedal by removing its pivot bolt.
(1) REAR BRAKE PEDAL
(2) PIVOT BOLT
Remove the five clutch cover bolts and cover.
(1) CLUTCH COVER BOLTS
(2) CLUTCH COVER
Remove the five clutch spring bolts and clutch springs.
NOTE:
•
Loosen the bolts in a crisscross pattern in 2 or 3 pro-
gressive steps.
Remove the clutch pressure plate.
(1) CLUTCH SPRING BOLTS
(2) CLUTCH PRESSURE PLATE
Remove the clutch lifter and clutch lifter rod.
Remove the eight clutch discs and seven clutch plates.
NOTE:
•
Turn the lifter bearing plate of the clutch lifter
bearing with your finger. The bearing plate should
turn smoothly and quietly. Discard the clutch lifter
if the bearing plate does not turn smoothly.
(1) CLUTCH LIFTER
(3) CLUTCH PLATES AND
(2) CLUTCH LIFTER ROD
DISCS
5
3
2
4
1
1
7
6
4. SERVICE AND MAINTENANCE
*CR125R (E) P024-034
12/10/03, 2:53 PM
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