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HONDA O/M ’04 CR125R (E) (AH) 31KSR600

SUBFRAME

Subframe Removal

1. Remove the seat (page 17).
2. Remove the bolt, collar and right side cover.

(1) BOLT/COLLAR

(2) SIDE COVER

3. Remove the bolt, washer and silencer.

(1) BOLT/WASHER

(2) SILENCER

Fuel Tank Installation

1. Install the fuel tank on the frame.
2. Connect the fuel line.

(1) FUEL VALVE

(2) FUEL LINE

3. Install and tighten the fuel tank bolt.
4. Hook the fuel tank band.
5. Put the breather tube in the steering stem nut.

(1) FUEL TANK BOLT

(2) FUEL TANK BAND

(3) BREATHER TUBE

6. Install the shrouds, collars and tighten the shroud A

/B bolts.

(1) SHROUD
(2) SHROUD A BOLTS/COLLARS
(3) SHROUD B BOLTS/COLLARS

7. Install the seat (page 17).

4. SERVICE AND MAINTENANCE

*CR125R (E) P011-023

12/10/03, 2:49 PM

Содержание CR125R 2004

Страница 1: ...st product information available at the time of pproval for printing Honda Motor Co Ltd reserves the right to make changes at any time without otice and without incurring any obligation o part of this publication may be reproduced without written permission Honda Motor Co Ltd 2003 2004 COVER HYO2 12 10 03 2 47 PM 2 ...

Страница 2: ...e the seat front prong onto the seat bracket and the seat rear prong onto the tabs by pushing down and forward on the seat in each of these areas Install the collars and seat bolts ORQUE 2 0 lbf ft 26 N m 2 7 kgf m SEAT FRONT PRONG 2 SEAT BRACKET SEAT REAR PRONG 4 TABS 7 Disconnect the fuel line from the fuel valve The fuel line leading to the carburetor must be dis connected not the fuel line lea...

Страница 3: ...ation Install the fuel tank on the frame Connect the fuel line FUEL VALVE 2 FUEL LINE Install and tighten the fuel tank bolt Hook the fuel tank band Put the breather tube in the steering stem nut FUEL TANK BOLT 2 FUEL TANK BAND BREATHER TUBE 6 Install the shrouds collars and tighten the shroud A B bolts 1 SHROUD 2 SHROUD A BOLTS COLLARS 3 SHROUD B BOLTS COLLARS 7 Install the seat page 17 SERVICE A...

Страница 4: ...olt hole Allow any excess oil to flow out of the oil check bolt hole If no oil flows out of the oil check bolt hole add oil slowly through the oil filler hole until oil starts to flow out of the oil check bolt hole Install the oil check bolt and oil filler cap Repeat steps 1 5 After inspecting the oil level or adding oil tighten the oil check bolt and oil filler cap securely Oil Check Bolt Torque ...

Страница 5: ...your authorized Honda dealer for replacing the water pump seal or the transmission oil seal Both seals should be replaced at the same time OOLANT oolant Recommendation se Pro Honda HP coolant or an equivalent high quality hylene glycol based anti freeze containing corrosion rotection inhibitors specifically recommended for use aluminum engines See anti freeze container label AUTION Hard water or s...

Страница 6: ...ttonanddisengagetheclutchbypullingthelever in Coast to a stop then remove and inspect the spark plug The porcelain insulator around the center electrode should appear tan or medium gray NOTE If you re using a new plug ride for at least ten minutes before taking a plug reading a brand new plug will not color initially If the electrodes appear burnt or the insulator is white or light gray lean or th...

Страница 7: ...e air cleaner housing Never use gasoline or low flash point solvents for cleaning the air cleaner A fire or explosion could result NOTE The air cleaner is made in two pieces inner and outer which cannot be separated 7 Allow the air cleaner to dry thoroughly After dry ing soak the air cleaner in clean Pro Honda Foam Filter Oil or an equivalent air cleaner oil Apply air cleaner oil to the entire sur...

Страница 8: ...h cable if operation is not smooth 2 Check the clutch cable for deterioration kinks or damage Clutch Disc Plate Removal Drain the transmission oil page 20 Remove the rear brake pedal by removing its pivot bolt 1 REAR BRAKE PEDAL 2 PIVOT BOLT Remove the five clutch cover bolts and cover 1 CLUTCH COVER BOLTS 2 CLUTCH COVER Remove the five clutch spring bolts and clutch springs NOTE Loosen the bolts ...

Страница 9: ...e the rear wheel off the groundbyplacingtheoptionalworkstandorequiva lent support under the engine and shift the trans mission into neutral 2 Check slack in the drive chain midway between the sprockets above the swingarm Drive chain slack should allow 1 1 3 8 in 25 35 mm of vertical movement NOTE Excessive chain slack may allow the drive chain to damage the engine cases 1 DRIVE SPROCKET 2 DRIVEN S...

Страница 10: ...ed taut With the chain held taut and any kinked joints straightened measure the distance between a span of 17 pins from pin center to pin center If the measurement exceeds the service limit replace the chain After the chain is measured shift the trans mission into neutral again before proceeding with inspection and service Replacement chain D I D 520DMA2 SERVICE LIMIT 10 20 in 259 0 mm SERVICE AND...

Страница 11: ...m LOWER ROLLER 1 in 25 mm 1 DRIVE CHAIN ROLLERS NOTE If the upper drive chain roller removal install the drive chain roller with its mark side facing out 1 MARK 1 RIVE CHAIN SLIDERS Check the chain slider for wear If the wear is 3 16 in 5 mm or more replace it 1 CHAIN SLIDER Check the chain guide slider for wear Replace the guide slider if the chain is visible through the wear inspection window 1 ...

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