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Maintenance Fundamentals

Mainten

nce

This motorcycle is equipped with a viscous type
air cleaner element.
Air blow cleaning or any other cleaning can
degrade the viscous element performance and
cause the intake of dust.
Do not perform the maintenance.
Should be serviced by your dealer.

Air Cleaner

15 CB300FA (U)-32K33K000.book 47 ページ２０１４年１０月９日　木曜日　午後１時４分

Содержание 2015 CB300FA

Страница 1: ...ction information available before printing Honda Motor Co Ltd reserves the right to make changes at any time without notice and without incurring any obligation No part of this publication may be rep...

Страница 2: ...quality into every product To ensure your safety and riding pleasure Read this owner s manual carefully Follow all recommendations and procedures contained in this manual Pay close attention to safety...

Страница 3: ...cycle You must use your own good judgement You will find important safety information in a variety of forms including Safety labels on the motorcycle Safety Messages preceded by a safety alert symbol...

Страница 4: ...Contents Motorcycle Safety P 2 Operation Guide P 18 Maintenance P 32 Troubleshooting P 74 Information P 93 Specifications P 104 Index P 107 15 CB300FA U 32K33K000 book 4...

Страница 5: ...ant information for safe riding of your motorcycle Please read this section carefully Safety Guidelines P 3 Image Labels P 6 Safety Precautions P 11 Riding Precautions P 12 Accessories Modifications P...

Страница 6: ...physically fit mentally focused and free of alcohol and drugs Check that you and your passenger are both wearing an approved motorcycle helmet and protective apparel Instruct your passenger on holding...

Страница 7: ...ycle properly maintained and in safe riding condition Inspect your motorcycle before every ride and perform all recommended maintenance Never exceed load limits 2 P 16 and do not modify your motorcycl...

Страница 8: ...tains poisonous carbon monoxide a colourless odorless gas Breathing carbon monoxide can cause loss of consciousness and may lead to death If you run the engine in confined or even partly enclosed area...

Страница 9: ...c symbol on each label The meanings of each symbol and label are as follows Read instructions contained in Owner s Manual carefully Read instructions contained in Shop Manual carefully In the interest...

Страница 10: ...h a battery unless they understand proper handling and hazards of the battery very well Handle the battery electrolyte with extreme care as it contains dilute sulfuric acid Contact with your skin or e...

Страница 11: ...the addition of accessories and luggage Read carefully the instructions contained in user s manual and installation guide before installing any accessory The total weight of accessories and luggage a...

Страница 12: ...f cm2 29 psi Rear 200 kPa 2 00 kgf cm2 29 psi Driver and passenger Front 200 kPa 2 00 kgf cm2 29 psi Rear 225 kPa 2 25 kgf cm2 33 psi Tyre size Front 110 70 17M C 54S Rear 140 70 17M C 66S Tyre brand...

Страница 13: ...protection always wear helmet protective apparel FUEL LABEL Unleaded petrol only DRIVE CHAIN LABEL Keep chain adjusted and lubricated 20 to 30 mm 0 8 to 1 2 in Freeplay CARGO LIMIT LABEL Do not excee...

Страница 14: ...ons Helmet Safety standard certified high visibility correct size for your head Must fit comfortably but securely with the chin strap fastened Face shield with unobstructed field of vision or other ap...

Страница 15: ...ing can reduce the motorcycle s stability u Where possible reduce speed before turning otherwise you risk sliding out Exercise caution on low traction surfaces u The wheels lock more easily on such su...

Страница 16: ...ying the brakes This is normal Always use the recommended tyres to ensure correct ABS operation Engine Braking Engine braking helps slow your motorcycle down when you release the throttle For further...

Страница 17: ...he engine 2 Push the side stand down 3 Slowly lean the motorcycle to the left until its weight rests on the side stand 4 Turn the handlebar fully to the left u Turning the handlebar to the right reduc...

Страница 18: ...e illegal to operate on public roads and highways Before deciding to install accessories on your motorcycle be certain the modification is safe and legal Do not pull a trailer with or attach a sidecar...

Страница 19: ...within specified load limits 2 Maximum weight capacity Maximum luggage weight P 104 Tie all luggage securely evenly balanced and close to the centre of the motorcycle Do not place objects near the lig...

Страница 20: ...Motorcycle Safety 17 15 CB300FA U 32K33K000 book 17...

Страница 21: ...r P59 Front brake fluid reservoir P59 Throttle grip P69 Engine oil fill cap P53 Engine oil drain bolt P54 Engine oil filter P54 Coolant reserve tank P57 Battery P51 Main fuse P91 Fuse box P90 Engine o...

Страница 22: ...uide Shift lever P29 Side stand P61 Fuel fill cap P30 Clutch lever P66 Rear seat P49 Drive chain P62 Crankcase breather P70 Front seat P50 Rear suspension spring preload adjuster P71 15 CB300FA U 32K3...

Страница 23: ...s button SET Tachometer NOTICE Do not operate the engine in the tachometer red zone Excessive engine speed can adversely affect engine life Tachometer red zone excessive engine rpm range button SEL 15...

Страница 24: ...ss to maximum scale and then disappear If any part of these displays does not come on when it should have your dealer check for problems Speedometer Fuel gauge Remaining fuel when only 1st E segment s...

Страница 25: ...ometer TOTAL Tripmeter TRIP A B button switches between odometer tripmeters Odometer Total distance ridden Tripmeter Distance ridden since tripmeter was reset press and hold the button to reset to 0 0...

Страница 26: ...ess the button The minute digits start flashing SEL SET SEL SET e Press the button until the desired minute is displayed u Press and hold to advance the minute fast f Press the button The clock is set...

Страница 27: ...malfunction indicator lamp MIL Comes on briefly when the ignition switch is turned on with the engine stop switch in the Run position If it comes on while engine is running P77 Left turn signal indica...

Страница 28: ...Brake System indicator Comes on when the ignition switch is turned on Goes off when your speed reaches approximately 10 km h 6 mph If it comes on while riding P77 High coolant temperature indicator Co...

Страница 29: ...switch to the off position the starter motor will not operate to stop the engine Headlight dimmer switch High beam Low beam Horn button Turn signal switch u Pressing the switch turns the turn signal o...

Страница 30: ...he LOCK position u Jiggle the handlebar if the lock is difficult to engage c Remove the key Unlocking Insert the key push it in and turn the ignition switch to the OFF position Ignition Switch Switche...

Страница 31: ...throttle fully and press the start button for 5 seconds b Repeat the normal starting procedure c If the engine starts open the throttle slightly if idling is unstable d If the engine does not start wa...

Страница 32: ...ng Gears Your motorcycle transmission has six forward gears in a one down five up shift pattern If you put the motorcycle in gear with the side stand down the engine will shut off 2 3 4 5 6 N 1 15 CB3...

Страница 33: ...Closing the Fuel Fill Cap a After refuelling align the fuel fill cap latch with the slot in the filler neck Push the fuel fill cap into the filler neck until it snaps closed and locks b Remove the key...

Страница 34: ...met holder only when parked Removing the Rear Seat P49 Helmet holder Helmet set wire 3WARNING Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could caus...

Страница 35: ...enance Schedule P 34 Maintenance Fundamentals P 37 Tool Kit P 48 Removing Installing Body Components P 49 Rear Seat P 49 Front Seat P 50 Battery P 51 Clip P 52 Engine Oil P 53 Coolant P 57 Brakes P 59...

Страница 36: ...g maintenance Only you can decide whether or not you should perform a given task Follow these guidelines when performing maintenance Stop the engine and remove the key Park your motorcycle on a firm l...

Страница 37: ...ements Keep an accurate record of maintenance to help ensure that your motorcycle is properly maintained Make sure that whomever performs the maintenance completes this record All scheduled maintenanc...

Страница 38: ...ary Clean Lubricate Replace Items Pre ride Check 2 P 37 Odometer Reading 1 Annual Check Regular Replace Refer to page 1 000 km 1 12 24 36 48 1 000 mi 0 6 8 16 24 32 Fuel Line Fuel Level 30 Throttle Op...

Страница 39: ...ter Reading 1 Annual Check Regular Replace Referto page 1 000 km 1 12 24 36 48 1 000 mi 0 6 8 16 24 32 Drive Chain Slider 65 Brake Fluid 4 2 Years 59 Brake Pads Wear 60 Brake System 59 Brakelight Swit...

Страница 40: ...ns 2 P 69 Engine oil level Add engine oil if necessary Check for leaks 2 P 53 Coolant level Add coolant if required Check for leaks 2 P 57 Drive chain Check condition and slack adjust and lubricate if...

Страница 41: ...de mentioned on the colour label The colour label is attached to the frame under the rear seat 2 P 49 Replacing Parts Colour label 3WARNING Installing non Honda parts may make your motorcycle unsafe a...

Страница 42: ...Remove the battery 2 P 51 2 If the terminals are starting to corrode and are coated with a white substance wash with warm water and wipe clean Battery NOTICE Your battery is a maintenance free type an...

Страница 43: ...your motorcycle If something electrical on your motorcycle stops working check for and replace any blown fuses 2 P 90 Inspecting and Replacing Fuses Turn off the ignition switch to remove and inspect...

Страница 44: ...ne oil check the label to make sure that the oil satisfies all of the following standards JASO T 903 standard 1 MA SAE standard 2 10W 30 API classification 3 SG or higher 1 The JASO T 903 standard is...

Страница 45: ...chain does not move smoothly makes strange noises has damaged rollers or loose pins or missing O rings or kinks have the chain inspected by your dealer Also inspect the engine sprocket and rear wheel...

Страница 46: ...ive cleaner chain cleaner or lubricant NOT designed specifically for O ring chains as these can damage the rubber O ring seals Avoid getting lubricant on the brakes or tyres Avoid applying excess chai...

Страница 47: ...g the Air Pressure Visually inspect your tyres and use an air pressure gauge to measure the air pressure at least once a month or any time you think the tyres look low Always check air pressure when y...

Страница 48: ...ecome visible replace the tyres immediately For safe riding you should replace the tyres when the minimum tread depth is reached Wear indicator location mark 3WARNING Riding on tyres that are excessiv...

Страница 49: ...re is installed Do not install a tube inside a tubeless tyre on this motorcycle Excessive heat build up can cause the tube to burst Use only tubeless tyres on this motorcycle The rims are designed for...

Страница 50: ...ped with a viscous type air cleaner element Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust Do not perform the maintenance Should be se...

Страница 51: ...nor adjustments and parts replacement with the tools contained in the kit Pin spanner 8 10 mm Open end wrench 12 14 mm Open end wrench Standard Phillips screwdriver Screwdriver handle Extension bar 5...

Страница 52: ...tallation 1 Insert the prongs into the rear stays on the frame 2 Push down on the rear of the rear seat Make sure that the seat is locked securely in position to pull it up lightly The seat locks auto...

Страница 53: ...he mounting bolts and then pull the front seat back and up Installation 1 Insert the tab into the recess 2 Install and tighten the mounting bolts securely Make sure that the seat is locked securely in...

Страница 54: ...e the battery taking care not to drop the terminal nuts Installation Install the parts in the reverse order of removal Always connect the positive terminal first Make sure that bolts and nuts are tigh...

Страница 55: ...d to remove the headlight assembly Removal 1 Press down on the centre pin to release the lock 2 Pull the clip out of the hole Installation 1 Push the bottom of the centre pin 2 Insert the clip into th...

Страница 56: ...switch off stop the engine and wait for 2 to 3 minutes 3 Place your motorcycle in an upright position on a firm level surface 4 Check that the oil level is between the upper and lower level marks in...

Страница 57: ...spills immediately 2 Securely reinstall the oil fill cap For the recommended oil and oil selection guidelines see Maintenance Fundamentals 2 P 41 Changing Engine Oil Filter Changing the oil and filte...

Страница 58: ...side stand 4 Place a drain pan under the drain bolt 5 Remove the oil fill cap drain bolt and sealing washer to drain the oil 6 Remove the oil filter cover oil filter spring and gasket by removing the...

Страница 59: ...ill the crankcase with the recommended oil 2 P 41 and install the oil fill cap 11 Check the oil level 2 P 53 12 Check that there are no oil leaks Torque 12 N m 1 2 kgf m 9 lbf ft Torque 24 N m 2 4 kgf...

Страница 60: ...tank If the coolant level is dropping noticeably or the reserve tank is empty you likely have a serious leak Have your motorcycle inspected by your dealer Adding Coolant If the coolant level is below...

Страница 61: ...r the reserve tank opening 4 Securely reinstall the cap 5 Install the reserve tank cover Changing Coolant Have your dealer change the coolant unless you have the proper tools and are mechanically qual...

Страница 62: ...R level marks If the brake fluid level in either reservoir is below the LWR or LOWER level mark or the brake lever and pedal freeplay becomes excessive inspect the brake pads for wear If the brake pad...

Страница 63: ...indicator 1 Inspect the brake pads from below the brake caliper 2 Inspect the brake pads from the rear right of the motorcycle If necessary have the pads replaced by your dealer Always replace both l...

Страница 64: ...or damage or loss of tension 3 Sit on the motorcycle put the transmission in Neutral and raise the side stand 4 Start the engine pull the clutch lever in and shift the transmission into gear 5 Lower t...

Страница 65: ...ted by your dealer 1 Place your motorcycle on the side stand on a level surface 2 Stop the engine Place the transmission in Neutral 3 Check the slack in the lower half of the drive chain midway betwee...

Страница 66: ...d by your dealer When adjusting the drive chain slack be careful not to damage the wheel speed sensor and pulser ring 1 Place your motorcycle on the side stand on a level surface 2 Stop the engine Pla...

Страница 67: ...he chain adjuster index marks align with the front edge of the adjusting slots Both marks should correspond If the axle is misaligned turn the right or left adjusting nuts until the marks are aligned...

Страница 68: ...oper slack the chain is excessively worn and must be replaced If necessary have the drive chain replaced by your dealer Checking the Drive Chain Slider Check the condition of the drive chain slider Th...

Страница 69: ...ck the clutch cable for kinks or signs of wear If necessary have it replaced by your dealer Lubricate the clutch cable with a commercially available cable lubricant to prevent premature wear and corro...

Страница 70: ...t 3 Turn the upper clutch cable adjuster until the freeplay is 10 to 20 mm 0 4 to 0 8 in 4 Tighten the upper lock nut and check the freeplay again 5 Install the rubber dust cover Lower Adjustment If t...

Страница 71: ...20 mm 0 4 to 0 8 in 4 Tighten the lower lock nut and check the clutch lever freeplay 5 Start the engine pull the clutch lever in and shift into gear Make sure the engine does not stall and the motorc...

Страница 72: ...closed to fully open in all steering positions and throttle freeplay is correct If the throttle does not move smoothly close automatically or if the cable is damaged have the motorcycle inspected by y...

Страница 73: ...Cleaning the Crankcase Breather 1 Remove the crankcase breather tube plug from the tube 2 Drain deposits into a suitable container 3 Install the crankcase breather tube plug Crankcase breather tube pl...

Страница 74: ...turn the adjuster Position 1 is for a decrease spring preload soft or turn the position 3 to 5 increase spring preload hard The standard position is 2 Attempting to adjust directly from 1 to 5 or 5 to...

Страница 75: ...ing the Headlight Aim You can adjust vertical aim of the headlight for proper alignment Turn the pinion using a Phillips screwdriver provided in the tool kit 2 P 48 in or out as necessary Obey local l...

Страница 76: ...the Brakelight Switch Check the operation of the brakelight switch Turn the adjusting nut in the direction A if the switch operates too late or turn the nut in the direction B if the switch operates...

Страница 77: ...ashing P 77 PGM FI Programmed Fuel Injection Malfunction Indicator Lamp MIL P 77 ABS Anti lock Brake System Indicator P 77 Other Warning Indications P 78 Fuel Gauge Failure Indication P 78 Tyre Punctu...

Страница 78: ...ator lamp MIL is on uIf the indicator light is on contact your dealer as soon as possible Starter Motor Does Not Operate Check the following items Make sure engine stop switch is Run position 2 P 26 C...

Страница 79: ...gnition switch to the OFF position Suspect a fault Do not start the engine Transport your motorcycle to your dealer Allow the engine to cool with the ignition switch in the OFF position 3 After the en...

Страница 80: ...r speed and have your motorcycle inspected by your dealer as soon as possible Indicator comes on or starts flashing while riding Indicator does not come on when the ignition switch is in the ON positi...

Страница 81: ...Warning Indications Fuel Gauge Failure Indication If the fuel system has an error the fuel gauge will be displayed as shown in the illustration If this occurs see your dealer as soon as possible 15 CB...

Страница 82: ...pair kit Riding your motorcycle with a temporary tyre repair is very risky Do not exceed 50 km h 30 mph Have the tyre replaced by your dealer as soon as possible Removing Wheels Follow these procedure...

Страница 83: ...port the brake caliper assembly so that it doesn t hang from the brake hose Do not twist the brake hose uAvoid getting grease oil or dirt on the disc or pad surfaces uDo not pull the brake lever while...

Страница 84: ...Loosen the axle pinch bolt 5 Support your motorcycle securely and raise the front wheel off the ground using a maintenance stand or a hoist 6 Remove the front axle shaft front wheel and side collars F...

Страница 85: ...wer the front wheel on the ground 6 Apply the brake lever and pump the fork several times 7 Tighten the axle pinch bolt 8 Raise the front wheel off the ground again and check that the wheel rotates fr...

Страница 86: ...the rear axle nut lock nuts and turn the adjusting nuts so the rear wheel can be moved all the way forward for maximum drive chain slack 3 Remove the rear axle nut 4 Remove the drive chain from the re...

Страница 87: ...rake pedal while the brake caliper is removed Installation 1 To install the rear wheel reverse the removal procedure uTake care to prevent the brake caliper from scratching the wheel during installati...

Страница 88: ...pedal several times then check if the wheel rotates freely Recheck the wheel if the brake drags or if the wheel does not rotate freely If a torque wrench was not used for installation see your dealer...

Страница 89: ...harging contact your dealer Burned out Light Bulb Follow the procedure below to replace a burned out light bulb Turn the ignition switch to the OFF or LOCK position Allow the bulb to cool before repla...

Страница 90: ...ithout turning 3 Remove the dust cover 4 Press the pin down and pull out the bulb without turning it 5 Install a new bulb and parts in the reverse order of removal Do not touch the glass surface with...

Страница 91: ...ll a new bulb in the reverse order of removal Brake Tail Light Bulb 1 Remove the rear seat 2 P 49 2 Turn the socket counterclockwise and remove it 3 Slightly press the bulb in and turn it counterclock...

Страница 92: ...terclockwise 4 Install a new bulb in the reverse order of removal uUse only the amber bulb License Plate Light 1 Remove the screws 2 Remove the license light cover and license light cover packing 3 Pu...

Страница 93: ...0 Fuse Box Fuses 1 Remove the front seat 2 P 50 2 Open the fuse box cover 3 Pull the fuses out one by one check for a blown fuse Always replace a blown fuse with a spare of the same rating 4 Close the...

Страница 94: ...t and check for a blown fuse Always replace a blown fuse with a spare of the same rating uSpare main fuse is provided in the starter magnetic switch 4 Reinstall parts in the reverse order of removal M...

Страница 95: ...P 50 2 Open the ABS fuse box cover 3 Pull the fuse out and check for a blown fuse Always replace a blown fuse with a spare of the same rating 4 Close the ABS fuse box cover 5 Reinstall parts in the r...

Страница 96: ...er Features P 95 Fuels Containing Alcohol P 96 Catalytic Converter P 97 Caring for Your Motorcycle P 98 Storing Your Motorcycle P 101 Transporting Your Motorcycle P 101 You the Environment P 102 Seria...

Страница 97: ...location To make a duplicate take the spare key or the key number to your dealer If you lose all keys and the key number the ignition switch assembly will probably have to be removed by your dealer t...

Страница 98: ...gnition switch off Failing to do so will drain the battery The display locks at 999 999 when the read out exceeds 999 999 The tripmeter returns to 0 0 when the read out exceeds 9 999 9 The owner s man...

Страница 99: ...anol ethyl alcohol up to 10 by volume u Petrol containing ethanol may be marketed under the name Gasohol The use of petrol containing more than 10 ethanol may Damage the painting of the fuel tank Dama...

Страница 100: ...ounds A defective catalytic converter contributes to air pollution and can impair your engine s performance A replacement unit must be an original Honda part or equivalent Follow these guidelines to p...

Страница 101: ...nents with extra care to avoid scratching them Avoid directing water into the air cleaner muffler and electrical parts 3 Thoroughly rinse your motorcycle with plenty of clean water and dry with a soft...

Страница 102: ...the underseat compartment can damage your documents and other belongings Do not direct water at the air cleaner u Water in the air cleaner can prevent the engine from starting Do not direct water near...

Страница 103: ...t towel If necessary remove heat stains by using a commercially available fine texture compound Then rinse by the same manner as removing mud or dust When the exhaust pipe and muffler are painted do n...

Страница 104: ...llow the motorcycle to dry Remove the battery 2 P 51 to prevent discharge Charge the battery in a shaded well ventilated area u If you leave the battery in place disconnect the negative terminal to pr...

Страница 105: ...toxic wastes in approved containers and take them to a recycling centre Call your local or state office of public works or environmental services to find a recycling centre in your area and to get in...

Страница 106: ...er to register your motorcycle They may also be required when ordering replacement parts The frame number is stamped on the right side of the steering head The engine number is stamped on the left sid...

Страница 107: ...rail 95 mm 3 7 in Curb weight 161 kg 355 lb Maximum weight capacity 1 182 kg 401 lb Maximum luggage weight 2 8 kg 18 lb Passenger capacity Rider and 1 passenger Minimum turning radius 2 5 m 8 2 ft Dis...

Страница 108: ...ard SIMR8A9 NGK Spark plug gap non adjustable 0 80 to 0 90 mm 0 031 to 0 035 in Idle speed 1 400 100 rpm Recommended engine oil Honda 4 stroke motorcycle oil API Service Classification SG or higher ex...

Страница 109: ...adlight 12V 60 55W Brake Tail light 12V 21 5W Front turn signal lights 12V 21W 2 Rear turn signal lights 12V 21W 2 Position light 12V 5W License plate light 12V 5W Main fuse 30A Other fuses 30A 15A 10...

Страница 110: ...nal 89 Headlight 87 License Plate Light 89 Position Light 88 Rear Turn Signal 89 C Caring for Your Motorcycle 98 Clip 52 Clock 22 Clutch System 66 Colour Label 38 Coolant 43 57 Crankcase Breather 70 D...

Страница 111: ...ntaining Alcohol 96 Fuses 40 90 G Gasohol 96 H Headlight Aim 72 Headlight Dimmer Switch 26 Helmet Holder 31 High Beam Indicator 25 High Coolant Temperature Indicator 25 76 Horn Button 26 I Ignition Cu...

Страница 112: ...rheating 76 P Parking 14 Parts Location 18 Passing Light Control Switch 26 Petrol 96 PGM FI Programmed Fuel Injection Malfunction Indicator Lamp MIL 24 77 Protective Apparel 11 R Rear Seat 49 Rear Sus...

Страница 113: ...Storage Equipment 31 Owner s Manual 95 Storing Your Motorcycle 101 Switches 26 T Tachometer 20 Throttle 69 Tool Kit 48 Transporting Your Motorcycle 101 Tripmeter 22 95 Troubleshooting 74 Turn Signal I...

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