
4
4.0 SKILL LEVEL REQUIRED
Installation of the
AVENGER EFI
intake system and the ECU requires approximately the same level of skill and experience to
replace or service an induction system consisting of a carburetor and conventional intake manifold (as well as basic wiring skills
for the installations of the ECU).
Adequate skills for modifying the vehicle fuel supply are critical, and will vary widely, depending upon the selected components
and methods of fuel line plumbing. The most basic level will require the user to plumb a high-pressure supply fuel line and a
tank return fuel line to the fuel rails. The most complex level may require the user to modify the fuel tank, re-route or add fuel
lines, or mount various combinations of electrical and/or mechanical fuel pumps. Some fabrications may be required, depending
on applications, for throttle cable assemblies, throttle cable bracket and thermostat housings.
NOTICE: If you are not absolutely certain that you have the skills and experience required to perform these
procedures, we strongly recommend you have this system installed and tested by a technician with
specialized training in EFI and fuel systems service.
5.0 ADDITIONAL ITEMS REQUIRED FOR INSTALLATION
The following is a list of materials that are needed, depending on the application.
3/8" fuel hose (must meet SAE J30)
Parts to mount the throttle cable
3/8” steel fuel line (must meet SAE J526)
RTV sealant (O
2
sensor compatible)
Various Electrical Connectors
Selection of 1/2" and 3/8" pipe plugs
PTFE pipe sealing compound
Heat Shrink
Mechanical fuel pump block off plate
0-50 psi fuel gauge or Holley 0-100 PSI pressure transducer (recommended)
6.0 TOOLS REQUIRED FOR INSTALLATION
The following is a list of materials that are needed, depending on the application.
Standard wrench set
Small & Medium blade screwdriver
Timing/Advance Light
#2 Phillips screwdriver
Digital Volt meter
Drill and assorted bit sizes
Hole saw
(2”)
Allen Wrench Set
10” adjustable wrench
Gasket Scraper
Factory service manual
7.0 AVENGER EFI SYSTEM OPTIONS
AVENGER EFI
systems offer several optional brackets and spacers designed to simplify installation in certain applications.
These parts can be ordered separately by contacting our technical service department at 1-270-781-9741.
8.0 PLANNING THE INSTALLATION
Before starting the installation of the
AVENGER EFI
system several things must be decided:
Mounting location of the fuel pump
Mounting location of the fuel filters
Routing of the fuel supply line from the tank, to the filter, to the pump
Routing of the high pressure fuel supply line from the pump to 10micron fuel filter to the fuel rails on top of the manifold
Routing of the fuel return line from the pressure regulator to the fuel tank
Mounting locations of the ECU
Proper throttle cable installation
Proper thermostat housing clearance
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