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2 

TABLE OF CONTENTS 

1.0  INTRODUCTION ..................................................................................................................................................................... 3

 

2.0  BEFORE YOU BEGIN ............................................................................................................................................................. 3

 

3.0  WARNINGS, NOTES, AND NOTICES .................................................................................................................................... 3

 

4.0  SKILL LEVEL REQUIRED ....................................................................................................................................................... 4

 

5.0  ADDITIONAL ITEMS REQUIRED FOR INSTALLATION ........................................................................................................ 4

 

6.0  TOOLS REQUIRED FOR INSTALLATION .............................................................................................................................. 4

 

7.0  AVENGER EFI SYSTEM OPTIONS ........................................................................................................................................ 4

 

8.0  PLANNING THE INSTALLATION ............................................................................................................................................ 4

 

9.0  REMOVAL OF EXISTING FUEL SYSTEM .............................................................................................................................. 5

 

9.1  Preparing the Manifold for Installation .................................................................................................................................. 5

 

9.2  Installation of AVENGER EFI Manifold ................................................................................................................................ 5

 

9.3  Installing the distributor ........................................................................................................................................................ 7

 

9.4  Vacuum Line Connections ................................................................................................................................................... 7

 

10.0  SUPPLY AND RETURN FUEL SYSTEM INSTALLATION .................................................................................................... 7

 

10.1  Fuel Supply/Return System Description ............................................................................................................................. 7

 

10.2  Fuel Pressure Regulator .................................................................................................................................................... 8

 

10.3  Fuel Pump Installation ........................................................................................................................................................ 9

 

10.4  Fuel Line Mounting ............................................................................................................................................................. 9

 

10.5  Fuel Filters ......................................................................................................................................................................... 9

 

10.6  Return Line Installation .................................................................................................................................................... 10

 

10.7  Oxygen Sensor Installation .............................................................................................................................................. 11

 

10.7.1 Oxygen Sensor Mounting Procedure .......................................................................................................................... 11

 

10.7.2  ECU Mounting ........................................................................................................................................................... 12

 

11.0  WIRING ............................................................................................................................................................................... 12

 

11.1  Important 

Wiring “Do’s and Don’ts” .................................................................................................................................. 12

 

12.0  WIRING HARNESS INSTALLATION ................................................................................................................................... 12

 

12.1  Main Power/Battery Connection ....................................................................................................................................... 12

 

13.0  PRIMARY HARNESS INSTALLATION AND SENSORS CONNECTION ............................................................................ 13

 

13.1  ECU Connectors .............................................................................................................................................................. 13

 

13.2  Harness Routing .............................................................................................................................................................. 13

 

13.3  Sensor Connections & Outputs ........................................................................................................................................ 14

 

13.3.1  Throttle Position Sensor (TPS) .................................................................................................................................. 14

 

13.3.2  Manifold Air Pressure Sensor (MAP) ......................................................................................................................... 14

 

13.3.3  Coolant Temperature Sensor (CTS) .......................................................................................................................... 14

 

13.3.4  Manifold Air Temperature Sensor (MAT) ................................................................................................................... 14

 

13.3.6  Wide Band Oxygen Sensor (WB02) .......................................................................................................................... 14

 

13.3.7  Fuel Pressure (Fuel) .................................................................................................................................................. 15

 

13.3.8  Oil Pressure (Oil) ....................................................................................................................................................... 15

 

13.3.9  CANbus 

– Handheld (CAN) ....................................................................................................................................... 15

 

13.3.10  Knock Sensor (Knock) ............................................................................................................................................. 15

 

13.3.11  Ignition (IGN) 

– ........................................................................................................................................................ 16

 

14.0  PRIMARY OUTPUTS .......................................................................................................................................................... 16

 

14.1  Idle Air Control (IAC) ........................................................................................................................................................ 16

 

14.2  Fuel Injector Outputs (INJ) and Fuel Injector Harness ..................................................................................................... 16

 

15.0  LOOSE WIRES .................................................................................................................................................................... 16

 

16.0  IGNITION/ENGINE SPEED INPUT ..................................................................................................................................... 17

 

17.0  WIRING ............................................................................................................................................................................... 18

 

18.0  ADDITIONAL OUTPUTS ..................................................................................................................................................... 21

 

APPENDIX 1.0.............................................................................................................................................................................. 22

 

Pinout ........................................................................................................................................................................................ 22

 

 

 
 
 
 
 
 
 
 
 
 
 

Содержание 550-811

Страница 1: ...S 550 831 Std Deck 1000 CFM Rect Port 550 836 Std Deck 1000 CFM Oval Port HARDWARE AND FUEL SYSTEM INSTALLATION MANUAL 199R10553 NOTE These instructions must be read and fully understood before beginn...

Страница 2: ...on 11 10 7 1 Oxygen Sensor Mounting Procedure 11 10 7 2 ECU Mounting 12 11 0 WIRING 12 11 1 Important Wiring Do s and Don ts 12 12 0 WIRING HARNESS INSTALLATION 12 12 1 Main Power Battery Connection 1...

Страница 3: ...ne sealant you use is compatible with oxygen sensor vehicles This information should be found on the RTV package 2 0 BEFORE YOU BEGIN Fuel injection systems have proven to increase engine performance...

Страница 4: ...must meet SAE J30 Parts to mount the throttle cable 3 8 steel fuel line must meet SAE J526 RTV sealant O2 sensor compatible Various Electrical Connectors Selection of 1 2 and 3 8 pipe plugs PTFE pipe...

Страница 5: ...clean shop rags WARNING Failure to cover the intake opening with a clean towel could result in dirt or debris entering the engine Dirt or debris in the induction system can cause engine damage which m...

Страница 6: ...led tighten the nut on the four fittings that go into the fuel rails Tighten securely 12 Securely tighten the front and rear crossover tubes with a wrench 13 The regulator should already be installed...

Страница 7: ...red at an as need rate the MPI supply system must continuously deliver fuel at the correct high pressure in a volume greater than the engine requires at maximum load The excess fuel the injectors do n...

Страница 8: ...cation as manifold vacuum changes from engine to engine and from application to application The regulator included is adjustable To adjust the fuel pressure remove the vacuum reference line and turn t...

Страница 9: ...uel lines inspect and replace any hose clamps or fuel line showing any sign of aging or does not meet SAE J30 fuel hose specifications If you are not using existing fuel lines you will need a fuel lin...

Страница 10: ...AY REQUIRE THE COMPLETE REMOVAL OF THE FUEL TANK THIS WORK SHOULD BE DONE BY A FUEL TANK SPECIALIST WHO REGULARLY DOES THIS WORK AND IS FAMILIAR WITH SAFETY REGULATIONS AND PRECAUTIONS NECESSARY TO DO...

Страница 11: ...ons are in the drop pipe or in the Y pipe on single exhaust systems Pick a location that allows easy installation of the oxygen sensor but will protect the sensor from road hazards NOTE Make sure ther...

Страница 12: ...ground sources The wiring harnesses for them must be installed in such a manner that they are separated from dirty power and ground sources DO S Install the main power and ground directly to the batt...

Страница 13: ...nector 26 pin This connector is the output connector It has 8 injector outputs and outputs for other devices Figure 8 USB is not used on Avenger EFI 13 2 Harness Routing If the ECU is mounted in the i...

Страница 14: ...to the MAP sensor in previous steps Figure 9 TPS Figure 10 MAP 13 3 3 Coolant Temperature Sensor CTS Connect to the Coolant Temperature sensor which should have been installed in an engine coolant pas...

Страница 15: ...d Figure 14 Fuel Figure 15 Oil 13 3 9 CANbus Handheld CAN The handheld controller is used for create of an initial calibration for the system allows for simple tuning changes to be performed and is al...

Страница 16: ...4 0 PRIMARY OUTPUTS 14 1 Idle Air Control IAC Connect to the idle air control motor which is installed in the throttle body 14 2 Fuel Injector Outputs INJ and Fuel Injector Harness Install the fuel in...

Страница 17: ...venger system Tape up the end or install heat shrink on it Chassis Ground Color Black Connect to a chassis ground point that has excellent connectivity with both the engine and the battery Coil Color...

Страница 18: ...eed signal to the EFI as well as allowing the EFI to control the ignition timing Figure 24 GM Small Cap HEI Distributor and Close Up of Distributor 17 0 WIRING OPTION 1 Coil Option one uses the Yellow...

Страница 19: ...dapter will have a single yellow black wire yellow wire with a black stripe that you will connect to the tach out on the ignition box This output usually is typically a spade type connector on the sid...

Страница 20: ...This adapter looks like Figure 29 Connect this adapter to the main EFI harness to the connector marked IGN Ignition Connect the other ends to the 4 pin and 2 pin connector on the HEI distributor The...

Страница 21: ...is output will provide a 12 volt output a defined throttle position This output can be used to trigger a relay that deactivates the A C at higher throttle positions This may require the installation o...

Страница 22: ...B11 A12 B12 A C Shutdown 12v A13 B13 Injector D Output A14 Cam Crank Ground B14 A15 Gauge Digital Output B15 A16 WB1 COMPR1 B16 A17 WB1 VS IP B17 A18 Sensor Ground B18 A19 Engine Coolant Temp Input B...

Страница 23: ......

Страница 24: ...24 199R10553 wf Revision Date 11 30 16...

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