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15

4.  Turn the screw into the throttle body to increase the fuel supply pressure or out of the throttle body to decrease the fuel supply

pressure.

TESTING THE COOLANT TEMPERATURE SENSOR:

The coolant temperature sensor used with the 

PRO-JECTION 

2D 

system is a single wire sensor.  The ECU supplies a fixed voltage to

the sensor.  The resistance within the sensor varies with temperature and this variation in resistance is used by the ECU to determine
the engine’s coolant temperature.

1.  Drain enough coolant out of the radiator to drop the coolant level below the point in which the engine coolant temperature sensor is

installed in the manifold.

2.  Remove the sensor from the manifold and allow the sensor to reach room temperature, approximately 70

°

 F.

3.  Connect the positive (+) lead of a digital voltmeter set to measure resistance to the metal tab located at the top of the sensor and

the negative (-) voltmeter lead to the sensor’s body.

4.  Measure the resistance.  The resistance value of the temperature sensor at room temperature should be approximately 3.8 k

.

5.  Submerse the body of the coolant temperature sensor in boiling water (212

°

 F) and measure the resistance as described in Step 3.

The resistance value of the temperature sensor in boiling water should be approximately 182 k

.

NOTE:

If the resistance values of your engine coolant temperature sensor do not match these values, the temperature sensor must be
replaced.

TESTING THE THROTTLE POSITION SENSOR:

A properly adjusted and functioning throttle position sensor is essential to the proper operation of the 

PRO-JECTION 

2D

 system.  The

TPS is a precision electrical component that acts as a variable resistor.  The ECU provides a reference voltage to the TPS.  As the
resistance varies with the throttle angle, the TPS provides a return signal to the ECU.

1.  Disconnect the three-position connector from the TPS and install three jumper wires as shown in Figure 5.  

2.  Connect the positive (+) lead of a digital voltmeter set to measure DC voltage to the blue wire leading to the TPS and the negative

(-) lead of the voltmeter to the black wire leading to the TPS.

3.  Turn the ignition key to the “RUN” position.  Do not start the engine.

4.  Observe the voltmeter and verify that the voltmeter indicates between 0.63 to 0.65 volts with the TPS set at idle.

5.  Slowly open the throttle and observe the voltmeter’s readout.  The voltage should increase smoothly from 0.63 volts at idle to 4.5 to

5.0 volts at wide-open throttle.  If the voltmeter readings fluctuate or seem jumpy, the TPS is intermittent and will need to be
replaced.

6.  Remove the jumper wires and reinstall the 3-position connector.

Содержание 534-55

Страница 1: ...osed Loop Kit for Digital Replacement ECU 534 50 Rich Lean Indicator without O2 Sensor 534 51 Rich Lean Indicator with O2 Sensor 534 56 Replacement Closed Loop Kit Harness NOTE These instructions must...

Страница 2: ...THE ENGINE 7 SETTING THE MECHANICAL IDLE 7 SETTING THE THROTTLE POSITION SENSOR TPS 8 TUNING THE DIGITAL ECU FOR PERFORMANCE 9 Tuning the Main 9 Tuning the Idle 10 Tuning the Accel 10 Tuning the High...

Страница 3: ...various operating conditions is user adjustable through the use of five adjustments knobs located on the front panel of the digital ECU These adjustment knobs are used to tune the system WARNING The...

Страница 4: ...d to ensure that no damage will occur WARNING Do NOT mount the ECU in the engine compartment The ECU is not designed for the environment heat moisture present in the engine compartment Premature failu...

Страница 5: ...l lines and to build pressure in the fuel injection system The digital ECU senses whether the pink wire in the harness is attached to switched 12 volts or to ground The ECU then internally selects whe...

Страница 6: ...allows the user to adjust the fuel delivery in the idle region of the fuel map 30 above or below the values that are set at the factory This is accomplished by moving the lower part of the fuel map e...

Страница 7: ...ensure that they were not moved If necessary rotate the potentiometers so that they are positioned as shown in Figure 3 5 Turn the ignition key to the RUN position DO NOT START THE ENGINE Listen for...

Страница 8: ...must be set in the position outlined below 1 Unplug the three position connector from the TPS and attach jumper wires between the TPS and the connector 2 Remove a portion of the insulation on the jum...

Страница 9: ...U is critical in the operation of the fuel injection system and is best accomplished by using a tachometer If your vehicle is not equipped with a tachometer Holley highly recommends one be used To adj...

Страница 10: ...ustments made here allow for a quick crisp response during acceleration WARNING Do not attempt to perform acceleration tests on a busy road or highway Complete this stage of the tuning process in an a...

Страница 11: ...Use of Leaded fuels will DESTROY the oxygen sensor and will result in incorrect exhaust gas oxygen readings WARNING The use of some RTV Silicone sealant will destroy the oxygen sensor Ensure that the...

Страница 12: ...he wiring harness away from any direct sources of heat and moving parts from the oxygen sensor to the rear of the ECU Secure the wiring harness with wire ties or wire clamps 8 Reconnect the primary wi...

Страница 13: ...t stalls after starter motor disengages No voltage to relay switched power input with ignition in RUN position No TACH signal Check switched power connection to relay with ignition in RUN position Che...

Страница 14: ...nd repair wire Replace ECU K Low Fuel Pressure Low Voltage at fuel pump Kinked or restricted fuel line Faulty fuel pump Throttle body pressure regulator improperly adjusted Low fuel level in tank Rest...

Страница 15: ...temperature sensor in boiling water should be approximately 182 k NOTE If the resistance values of your engine coolant temperature sensor do not match these values the temperature sensor must be repla...

Страница 16: ...rminals with no power applied to the relay s coil the relay must be replaced 4 Connect terminal 86 to ground 5 Connect terminal 85 to a positive 12 Volt power source 6 With a digital volt ohm meter ch...

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