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Appendix 2:

Troubleshooting Guide

PROBLEM

CAUSE AND SOLUTION

Noise & Vibration

Hog Head noisy.

•

Spray bar rotation extremely high. Turn speed

control valve knob counterclockwise to reduce head

speed.

•

Spray bar is hitting shroud (1). Shroud is bent or

damaged. Repair or replace shroud.

•

Spray bar is hitting shroud (2). Thru-shaft pump

bearings are loose causing spray bar to hit shroud.

Repair thru-shaft pump.

•

Thru-shaft pump bearing needs grease. Grease

thru-shaft pump bearing.

Spray Bar Rotation

Spray bar rotation slow or stopped.

• Water pressure at spray head is low. Raise

pressure.

•

Speed control valve on Ground Hog handle is

not adjusted properly. Adjust valve.

• Hydraulic hose is kinked or damaged. Replace

kinked or damage hydraulic hose.

• Thru-shaft pump is defective. Repair or replace

pump.

•

Dirt shield is too tight. Remove dirt shield and

install new dirt shield seal. Tighten finger tight.

•

Debris packed around thru-shaft or spray bar.

Clean thru-shaft or spray bar.

•

Hog Head shroud is concave and not convex.

Repair or replace shroud.

Spray Bar Rotation speed is excessive.

•

Speed control valve on Ground Hog handle is

not adjusted properly. Adjust valve.

• Hydraulic fluid level in handle reservoir is low.

Fill reservoir to proper level.

•

Speed control valve is defective. Replace valve.

Water Blasting System Troubleshooting

Содержание HT1000SR

Страница 1: ...HT1000SR Ground Hog Operation Manual SE Slater Street Stuart FL 34997 877 HOG ROAD 001 772 214 1714 WWW STRIPEHOGSUPPORT COM...

Страница 2: ...2...

Страница 3: ...duction 35 3 2 Equipment Setup 36 3 3 Routine Startup 36 3 4 Ground Hog Operating Guidelines 38 3 5 Routine Shutdown 40 3 6 Emergency Shutdown 40 3 7 Operating in Freezing Conditions 40 Section 4 Gene...

Страница 4: ...1 Self Rotating Ground Hog 72 Appendix 2 Troubleshooting Guide Water Blasting System Troubleshooting 73 Appendix 3 Tools Spare Parts Mobil Tool System 77 Ground Hog Spare Parts Kit 78 Appendix 4 Pre O...

Страница 5: ...Ground Hog During the training experience your team will be given the knowledge and skills necessary to maintain achieve maximum productiv ity troubleshoot and repair your Ground Hog We would love to...

Страница 6: ...6 NOTES...

Страница 7: ...not be liable for damage abnormal wear or consequential damage to their sys tem components resulting from the use of replacement components that are not furnished by Hog Technologies Hog Technologies...

Страница 8: ...8 NOTES...

Страница 9: ...are in the form of a General Safety Section as well as individual NOTICE CAUTION WARNING and DANGER statements There are also WARNING AND DANGER LABELS located on some components You should read thes...

Страница 10: ...installation and maintenance of this equipment and provided with adequate supervision Before attempting to connect operate or repair this equipment thoroughly read these instructions and any safety wa...

Страница 11: ...om traffic and other hazards Individuals being struck by vehicles or mobile equipment lead to many work zone fatali ties or injuries Work zones need traffic controls identified by signs cones barrels...

Страница 12: ...ressure of the weakest component in the system IMPORTANT NOTE SOME Hog Technologies equipment uses internal combustion engines and flammable fuel Every precaution has been taken by Hog Technologies to...

Страница 13: ...to ensure each is working properly before beginning operations Do not use equipment if any device is malfunctioning Know Your Surroundings Always be aware of and pay attention to your surroundings i...

Страница 14: ...immediately to below 100 psi 7 bar when released do not use the unit until repairs are made Use the Minimum Pressure Required Do not exceed the operating pressure of the sys tem s lowest pressure rate...

Страница 15: ...ozzle into the blasting head Clean threads to ensure nozzle is not cross threading Use an ample amount of anti seize on threads only never on the seat of the nozzle Inspect the seat area on nozzle to...

Страница 16: ...ds like drag ging equipment or deploying long lengths of hose This can stretch the hose and weaken it Never pull more than 25 feet of hose by a coupler or fitting Always move long lengths of hose by t...

Страница 17: ...t should include stabilization and a thorough neurovascular examination X rays can be used to asses subcutaneous air and foreign bodies distant from the site of the injury Injuries to ex tremities can...

Страница 18: ...18 NOTES...

Страница 19: ...he handle The Ground Hog is designed for operating pres sures up to 40 000 psi 2758 bars and can be used on any system that matches that rating High pressure to the blasting head is controlled by a le...

Страница 20: ...ndoff distance is 1 5 3 5 cm from the spray bar to the pavement Spac ers on each caster adjust the height of the Hog Head Adjustment may be required to maintain proper clearance by adding spacers as t...

Страница 21: ...ction The Hog Head design allows the operator to choose several different length spray bars for specific removal widths The operator can choose spray bar rotation speeds between 700 and 3000 RPM using...

Страница 22: ...knob clockwise to increase speed Turn the knob counter clockwise to decrease speed CAUTION HEAD ROTATION SPEEDS EXCEEDING 3000 RPM WILL DAMAGE THE BEARINGS and Thru shaft pump DAMAGE CAUSED BY EXCESSI...

Страница 23: ...the swivel seal is not leaking Any water dripping from the weep holes on the bottom side of the swivel nut while the system is pressurized indicates the seal is leaking and must be replaced If water i...

Страница 24: ...ety of widths Aggressive and non aggressive patterns are avail able for all heads If you are new to waterblasting equipment Hog Technologies offers a variety of spray bar and nozzle configurations to...

Страница 25: ...the protector instead of the spray bar Never perform ultra high pressure blasting opera tions without the spray bar protector installed as this will dramatically shorten the life of the nozzles and sp...

Страница 26: ...THE area is clear of people hands and feet before engaging THE high pressure SYSTEM to check the nozzles If a nozzle rates as a 5 or higher on the Nozzle Quality Chart it is worn or damaged and must...

Страница 27: ...emoved from service if any of the following are indicated Nozzle is split or damaged Nozzle is clogged Nozzle water spray is fanned out Nozzle s ability to hold pressure is suspect Nozzle s hex head i...

Страница 28: ...PM and there is no vacuum control at the Ground Hog Thus maximum vacuum approximately 7 hg 5 Bar is typically achieved at maximum engine operat ing RPM The wear brush clamped to the blast head shroud...

Страница 29: ...of tight bends near the blast head and where the debris hose rises to connect to the vacuum power unit The life of the hoses in these areas can be extended by rotating the hoses 120 degrees once each...

Страница 30: ...pen the valve and increase rotation speed Rotate the valve clockwise to close the valve and decrease rotation speed or stop spray bar rotation for testing purposes DANGER NEVER USE A STRAP WIRE TIE OR...

Страница 31: ...bends and kinks are completely avoided and that the hoses are properly protected to reduce chaffing The UHP pressure hoses can cause severe injury or death to someone near a damaged hose The hoses sho...

Страница 32: ...tine service interval Check the condition of threads prior to connecting any fittings or hoses Use an anti seize compound on all fitting and hose threads to prevent galling Galling is the term for thr...

Страница 33: ...arked on the hose Do not use a high pressure hose that does not have a listed burst rating or with a burst rating of less than 54 000 PSI 3 723 Bar To ensure you are using the correct hoses we recomme...

Страница 34: ...34 NOTES...

Страница 35: ...ent and visually inspect the Ground Hog blasting head high pressure hoses hydraulic brake hoses vacuum hoses and all water blasting system components for obvious signs of leaks wear and deterioration...

Страница 36: ...ms should be added to the checklist as determined by company policy your operating environment and other factors unique to your situation The following instructions provide a general over view and int...

Страница 37: ...throttle to a safe operating RPM 7 Activate the Ground Hog UHP lever and gradu ally raise the RPM on the power system engine to increase pressure Monitor all systems as the pressure increases to the...

Страница 38: ...g before squeezing the levers and supplying high pressure to the spray bar Before Blasting Operations Begin Evaluate the Pavement and Select a Spray Bar Strong pavement withstands high aggression spra...

Страница 39: ...vacuum hoses of water and debris Don ts Do not allow untrained personnel to operate the Ground Hog or waterblasting equipment Do not allow anyone to operate a Ground Hog without proper safety equipmen...

Страница 40: ...ed to protect the fittings 7 Properly store and secure the Ground Hog 3 6 Emergency Shutdown In addition to the Ground Hog operator a support person should be monitoring the operation of the Ground Ho...

Страница 41: ...Hog and power system for service is critical to the safety of the operator and or service personnel Use the following procedure to place the Ground Hog in the service position 1 Make sure the power s...

Страница 42: ...The lubrication points shown in the photo provides a guide to the location of the lubrication points on your Ground Hog The following service procedures apply Daily Grease the thru shaft bearing dail...

Страница 43: ...ace as necessary Check Control Lever Make sure it is free and working properly Water flow should stop com pletely when the lever is fully engaged Pressure should immediately drop to zero when the leve...

Страница 44: ...several times before beginning normal waterblasting operations Test and inspect nozzles and spray bar for proper operation and leaks Correct any problems or questionable components before waterblasti...

Страница 45: ...se premature wear to the bristles resulting in reduced vacuum air flow and accelerated brush wear 6 Tighten the clamp and recheck Readjust if necessary Use the following procedure to replace the wear...

Страница 46: ...ace a new felt seal on the dirt shield and apply a light coating of anti sieze to the thru shaft threads 11 Hold the thru shaft with the 3 4 19 mm wrench install the new dirt shield and hand tighten N...

Страница 47: ...zzle Replacement Procedure 1 Make sure the waterblasting system is shut down with the power system in the service position 2 Remove the spray bar protector cotter pin and the spray bar protector 3 Rem...

Страница 48: ...ollow ing the steps in the Startup Procedure 11 Follow the steps in the Startup Procedure to pressure test the spray bar and nozzles 12 Confirm at least a 1 inch needle tight water jet is coming from...

Страница 49: ...dripping from the weep holes in the housing just below the swivel nut Use the following procedure to replace the seal 1 Make sure the water blasting system is shut down and the power system is in the...

Страница 50: ...provides lubrication for the seal and swivel tit at startup when the swivel seal connection and thru shaft are dry 9 Install the brass back up ring onto the swivel tit with the beveled seat facing up...

Страница 51: ...hose to the fitting on the old hose Cap the other fitting on the new hose to pre vent contamination then carefully pull the old hose out while guiding the new hose into place 5 If the new hose will b...

Страница 52: ...ry 50 hours Vacuum hoses should be inspected daily and replaced as needed Make sure the water blasting system is shutdown with the power unit in the service position before rotating or replacing vacuu...

Страница 53: ...hose from the shroud 3 Remove the spray bar protector 4 Hold the thru shaft with a 3 4 19 mm wrench inserted in the slot at the base of the thru shaft motor to prevent it from turning 5 Turn the spray...

Страница 54: ...If the dirt shield IS TIGHTENED more than hand tight it WILL cause the spray bar to rotate SLOWLY OR not ROTATE AT ALL 7 With the dirt shield installed tighten the shroud bolts to specifications 8 Ac...

Страница 55: ...e held in a precise vertical position so it can perform properly This is accomplished using what we call a spanner nut The spanner nut threads onto the thru shaft and rests on top of the thrust bearin...

Страница 56: ...len Wrench 1 Feeler Gauge 015 1 Small Hammer Supplies Anti Seize Grease Gun and Mobile Poly Rex EM Grease Rags or Paper Towels Brake Cleaner Notice Use anti seize compound on bolt and thru shaft threa...

Страница 57: ...g the hand nut at the base of the hose counterclockwise If the hand nut is too tight to turn by hand use the channel lock pliers to free it then continue loosening it by hand Figure 1 and 2 Slot for 3...

Страница 58: ...venly off the thrust housing until it is free Figure 5 Note that the O ring seal in the thrust housing cap will provide some resistance until it is clear of the thrust housing The cap will tend to pop...

Страница 59: ...move the swivel tit gland nut by turning it counterclockwise Inspect the swivel tit assembly and set it in a safe clean location Figure 7 and 8 Swivel Tit Assembly Gland Nut Figure 7 Swivel Tit gland...

Страница 60: ...h through the slot in the motor base use a 1 1 8 deep well socket to loosen the jam nut two full turns Fig ure 11 While holding the Thru Shaft Remove the Cap Bolts and tighten the Spanner tool as far...

Страница 61: ...the spanner socket and remove it from the housing Now it is safe to move the thru shaft When loosening the spanner socket and seal nut one bolt hole to set the bearing preload or when tightening the...

Страница 62: ...24mm deep well socket and a torque wrench to tighten swivel tit assembly gland nut to 50 ft lbs Figure 14 Step 7 Set The Rpm Sensor To Counter Washer Gap Set the gap between the rpm sensor and the cou...

Страница 63: ...is installed Figure 15 Set the thrust housing cap on top of the thrust housing and carefully press it into the housing Align the bolt holes in the cap to the threaded holes in the thrust housing Apply...

Страница 64: ...ighten the hand nut on the pressure hose Use a grease gun and apply grease to the thru shaft bearing until grease comes out of the relief hole on the side of the thrust housing Pressure Water Hose Han...

Страница 65: ...ersonnel are well clear of the spray head and apply full water pressure Run the thru shaft motor for another 15 minutes Figure 20 When testing is complete and with the unit still running at maximum pr...

Страница 66: ...ssis Wheels and Casters Daily General Multi Purpose Grease Ground Hog Hydraulic Brake Reservoir Daily Low Viscosity Automatic Transmission Fluid This chart is a guide only It should never be used to s...

Страница 67: ...29 1 60951 BEARING RADIAL DOUBLE SEAL LOWER HOUSING 30 1 60952 RING INTERNAL RETAINING STEEL 31 4 67048 HELICAL INSERT 3 8 16 SS 32 1 68290 PROXIMITY SWITCH METALIC 33 1 70153 001 FABRICATION WASHER C...

Страница 68: ...28 X 38 X 7MM 25 1 60160 SEAL 31 X 52 X 7MM 26 1 60161 SEAL 25 X 52 X 8MM 27 1 60266 001 WASHER BRASS COMPRESSION SWIVEL TIT 375in ID x 625in OD x 025in Thick Rockwell B77 28 1 60950 BEARING ANGULAR...

Страница 69: ...3 3 25 11 40 7 00 3 43 3 62 5 65 2 13 7 00 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 2 1 SIZE B ENGINEERING PART NUMBER REV 20025 001C H DRAWN DG DG CHECKED DG ENG APPR WGT 20 42 LBS SCALE 1 3 SHEET...

Страница 70: ...4 3 25 11 40 7 00 3 43 3 62 5 65 2 13 7 00 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 2 1 SIZE B ENGINEERING PART NUMBER REV 20025 001C H DRAWN DG DG CHECKED DG ENG APPR WGT 20 42 LBS SCALE 1 3 SHEET...

Страница 71: ...8 STAINLESS 32 1 68290 PROXIMITY SWITCH METALIC OBJECT W MALE PLUG 3 WIRE 8MM DIA SS 1 5MM Range 33 1 70153 001 FABRICATION WASHER COUNTER THRU SHAFT HOG HEAD 34 1 70837 NUT JAM 3 4 16 SS 35 1 71155...

Страница 72: ...29 2 65495 01 Bolt Carraige 5 8 11 SS 30 1 65594 01 Nipple 9 16 HP X 18 Long 31 2 65643 01 9 16 Gland Nut High Pressure Hydraulic Fitting 32 1 65664 01 Elbow 90 Degree 9 16 High Pressure Hydraulic Fi...

Страница 73: ...s low Raise pressure Speed control valve on Ground Hog handle is not adjusted properly Adjust valve Hydraulic hose is kinked or damaged Replace kinked or damage hydraulic hose Thru shaft pump is defec...

Страница 74: ...wivel nut is loose Hand tighten swivel nut Swivel seal is worn or damaged Remove and replace worn or damaged seal Cracked swivel or thru shaft Remove and inspect shaft assembly Replace damaged or crac...

Страница 75: ...gher A vacuum hose is worn through or damaged Replace worn or damaged vacuum hose Vacuum hose plugged with debris Hit hose with dead blow hammer to breakup debris Replace hose if necessary Worn or imp...

Страница 76: ...76 NOTES...

Страница 77: ...77 Appendix 3 Tools Spare Parts Mobile Tool System...

Страница 78: ...chnologies offers a spare parts kit for the Ground Hog waterblasting Tool This comprehensive kit includes all parts and seals that routinely need to be replaced The parts kit is available at www strip...

Страница 79: ...se Points F F Wear Brush Properly Adjusted Clamp Tight F F Thru Shaft Pump Bearings F F Standoff Height Set F F Caster Wheel Bearings F F UHP System Purged If Necessary F F Caster Swivels Operational...

Страница 80: ...80 NOTES...

Страница 81: ...s Clamps to the shroud to secure the brush and provide adjustment Burst Rating The PSI at which a component will rupture Manual Bypass Valve Located on the ultra high pressure pump and used to manuall...

Страница 82: ...ead Forward Tank Tank on the truck chassis reserved for the clean water tank GPM Gallons per minute of water produced by the ultra high pressure pump Head Rotation Speed Dial Controls the speed of the...

Страница 83: ...is bag RPM Revolutions per minute The revolutions of the engine crankshaft pump or motor each minute Rupture Disc Pressure relief device to protect equipment from over pressurization Shroud The stainl...

Страница 84: ...d at 40 000 psi that connects to the thru shaft and the ultra high pressure pump Ultra High Pressure Pump UHP Pump Piston type positive displacement pump that supplies ultra high water pressure to the...

Страница 85: ...______________14 36 m WEIGHT________________________________________________________ 105 lbs 47 6 kg CLEANING CAPACITY_____________________________ 500 1 500 ft 2 hr 46 5 139 4 m 2 hr VACUUM__________...

Страница 86: ...86 NOTES...

Страница 87: ...tomer Service Department stands ready to answer your questions and provide technical assistance 24 hours a day 7 days a week Customer Service can also assist you with part orders Always contact Hog Te...

Страница 88: ...Stripe Hog please login or register 001 772 223 7393 This number that will find an available customer support representative 24 7 We are excited to take your call any hour of the day Please don t hes...

Страница 89: ......

Страница 90: ...Print Date 02 20 2019 Rev 0 3170 SE Slater Street Stuart Florida 34992 001 772 214 1714 P 001 772 223 5461 F www hogtechnologies com...

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