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Hobart 6824-1, Руководство по эксплуатации и обслуживанию

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Two governor system components, namely the magnetic pick-up and the controller, have critical
adjustments which can affect engine performance and generator output. Actuator-to-engine
speed control lever adjustment can also affect engine performance.

When the complete system is to be checked and/or adjusted, a definite sequence of procedures
should be followed:

First - Check or adjust actuator linkage.

Second - Check or adjust magnetic pick-up.

Third - Check or adjust governor controller settings.

(2)

Actuator Linkage Adjustment

The proper adjustment of the mechanical linkage between the governor actuator and engine
speed control lever is important to the satisfactory operation of the complete system. Two
definite rules must be followed in making the adjustment:

Adjust linkage to use the FULL TRAVEL of the actuator output shaft.

Linkage must move engine speed control lever from FULL IDLE to RATED SPEED
position, or VERY CLOSE to FULL SPEED position to allow the engine to pull maximum
load.

With the engine stopped, refer to Figure 7 and proceed with linkage adjustments as follows:

a. At the engine speed control lever (6), loosen the jam nut (5) that fastens the ball joint (7) to

the threaded rod, and remove the ball joint from the engine speed control lever.

b. Rotate the ball joint - outward or inward - on the threaded rod (8), as necessary, to acheive a

distance of approximately 6 inches (153 mm) from center to center on the swiveling
portions of the two ball joints (4 and 7).

Manufacturer

Perkins Engines, Inc.

Model

6-3544

Type

In-line, 6-cylinder, 4-cycle diesel

Displacement

354 cubic inches (5.8 liters)

Compression ratio

16:1

Firing order

1-5-3-6-2-4

Number of main bearings

7

Horsepower at 2000 RPM

83

Governed speed

2000 RPM + / - 4.5%

Idle speed

850 + / -  25 RPM

Electrical system

12 volt

Oil capacity

15 quarts (14 liters)

Coolant capacity (approx.)

20 quarts (19 liters)

Fuel

Diesel oil conforming to ASTM
Specification D.975-66T, Nos. 1-D
and 2-D

Lubricating oil

MIL-L-2014B

Engine Specifications

Figure 6

OM-499

May 31/94 Revised

2-3

Page 13

Содержание 6824-1

Страница 1: ...Y Airport Systems Group Troy Ohio 45373 U S A SPECIFICATION MOUNTING VOLTAGE REGULATOR 6824 1 6824A 1 Trailer or Truck 430391C 6824 2 6824A 2 Tractor 430391C 6824 3 6824A 3 Stationary With Fuel Tank B...

Страница 2: ...This page intentionally left blank...

Страница 3: ...is decreased when wet permitting dangerous currents to flow through it When inspecting or servicing equipment do not work in damp areas Stand on a dry rubber mat or dry wood use insulating gloves when...

Страница 4: ...b Batteries Batteries may explode and or give off flammable hydrogen gas Acid and arcing from a ruptured battery can cause fires and additional failures When servicing do not smoke cause sparking or...

Страница 5: ...ECTRICAL SHOCK turn off power Remove victim if not breathing begin artificial respiration preferably mouth to mouth If no detectable pulse begin external heart massage CALL EMERGENCY RESCUE SQUAD IMME...

Страница 6: ...This page intentionally left blank OM 499 Safety Warnings May 31 94 Revised Page 4...

Страница 7: ...ers Each chapter is divided into as many sections as required Each new section starts with page 1 Each page is identified by chapter section and page number which are located in the lower outside corn...

Страница 8: ...This page intentionally left blank OM 499 Introduction May 31 94 Revised Page 2...

Страница 9: ...ipment 1 1 5 a Trailer 1 1 5 b Transformer Rectifier 1 1 5 c Truck 1 1 5 d Second Output and Control Box 1 1 5 e Quick Start Kit 1 1 5 7 Engine Generator and Controls Assembly 1 1 6 a Basic Engine 1 1...

Страница 10: ...ne Starting Procedures 1 3 4 d Preparation for Power Delivery Normal Automatic Voltage Control 1 3 4 e Power Delivery Automatic Voltage Control 1 3 5 f Preparation for Power Delivery Manual Voltage Co...

Страница 11: ...gine Fuel 2 1 5 Quality 2 1 5 Fuel Filter 2 1 5 7 Engine Cooling System 2 1 6 a General 2 1 6 b Radiator Cap 2 1 6 c Warm Weather Operation 2 1 6 d Cold Weather Operation 2 1 6 e Draining the Cooling...

Страница 12: ...5 Trailer and Truck 2 2 4 Section 3 Adjustment Test 2 3 1 1 General 2 3 1 2 Test Panels 2 3 1 a Generator Set Removed from Tractor 2 3 1 b Generator Set in Tow Tractor 2 3 1 3 Generator Set Test 2 3...

Страница 13: ...Illustrations 3 1 3 Chapter 4 Illustrated Parts List 4 1 1 Section 1 Introduction 4 1 1 1 General 4 1 1 2 Purpose 4 1 1 3 Arrangement 4 1 1 4 Explanation of Parts List 4 1 1 a Contents 4 1 1 b Parts L...

Страница 14: ...This page intentionally left blank OM 499 Table of Contents May 31 94 Revised Page 6...

Страница 15: ...rs are not running The engine generator and controls are designed into a compact unit which is easily removable from a tow tractor See Figure 2 for specifications and capabilities 2 Orientation For pu...

Страница 16: ...t box manufactured by Hobart Brothers This test circuitry allows electricians to perform as many as twenty four tests and checks from one location conveniently and easily f Electric Governor The engin...

Страница 17: ...g frame 2 Lifting eye 7 Engine fan exhaust deflectors 3 Windows 8 Engine exhaust pipe 4 Output receptacle cover 9 Radiator cap access cover 5 Output cable horn Generator Set Figure 1 OM 499 May 31 94...

Страница 18: ...425 Hz resets 410 Hz Underfrequency relay Trips 375 Hz to 385 Hz resets 385 Hz Undervoltage time delay 4 to 12 seconds depending upon adjustment Overload relay Trips at 125 rated load in less than 5...

Страница 19: ...he right side of the machine is not accessible when mounted on a tow tractor and secondly because the thick doors would not allow mounting in the limited space available on the tractor Panel mounted i...

Страница 20: ...l of engine speed and generator output frequency because it provides faster engine response to changes in load conditions This fast response results in very close frequency control Refer to the Barber...

Страница 21: ...e control panel 3 Power module 9 Lifting yoke 15 Cable horn and clamp 4 Control box 10 Engine 16 Radiator 5 Governor control box 11 Engine exhaust pipe 17 Oil pressure switch 6 Starting fluid containe...

Страница 22: ...ator and a service indicator The indicator functions to signal the operator when the cartridge needs changing A red cylindrical flag 2 is forced upward in a glass enclosed viewing chamber 1 when air p...

Страница 23: ...excitation of the generator revolving fields The exciter DC output to the generator fields and consequently the generator output is controlled by the amount of DC voltage supplied to exciter fields b...

Страница 24: ...ator output alternating current in the range of 380 to 420 Hz cycles per second The voltmeter indicates the generator output voltage in each phase to neutral A N B N and C N or phase to phase A B B C...

Страница 25: ...citer field only when engine speed is being controlled by the electric governor 2 Protective relay tray see Figure 8 The bottom tray in the control box is identified as the protective relay tray and c...

Страница 26: ...on relay 11 Automatic manual switch 4 Instruction plate 12 Receptacle connector 5 Line selector toggle switch 13 Manual voltage control rheostat 6 Meter selector rotary switch 14 Manual control rectif...

Страница 27: ...e monitor system to function Each of the five lights is connected to an actuating circuit within the memory and time delay module When one of the circuits is activated it turns on the applicable indic...

Страница 28: ...indicating light 5 Over undervoltage module 16 Load contactor circuit fuse 2 A 6 Over underfrequency module 17 Protective system fuse 2 A 7 Reset switch 18 Test bank switch 8 Light test switch 19 Rece...

Страница 29: ...onnected by a capillary tube to a bulb mounted in the engine cooling system The gage indicates engine coolant temperature in the range of 100o F to 220o F c Oil pressure gage and oil pressure switch T...

Страница 30: ...tarting circuit The pushbutton start switch 15 and permissive toggle switch 18 serve to connect power for closing an auxiliary solenoid switch The auxiliary switch then connects power to the starter s...

Страница 31: ...truck mounted units or stationary units the regulator is accessible for adjustment by opening rear doors on the right side On tractor mounted units which have a large panel on the right side the regul...

Страница 32: ...ter 14 Engine ON indicating light 5 Engine generator control switch 15 Engine starter switch 6 Hourmeter 16 Deleted 7 Load contactor control switch 17 Terminal board 8 Coolant temperature gage 18 Perm...

Страница 33: ...ef 2 Fig 7 Transformer loading resistors are located on the power module panel assembly Ref 8 Fig 11 3 Protection Internal circuitry of the welding regulator is protected by a cartridge type 5 ampere...

Страница 34: ...t 13 Fuseholder 5 On off switch line drop 14 Receptacle connector compensation 15 Sensing and preamplifier chassis 6 Line drop compensation chassis assembly 16 High phase sensing board assembly 7 Rece...

Страница 35: ...Y phase reaches 125 of normal rated output capacity The closed relay sends a signal to the protective monitor This signal gates the overload SCR silicone controlled rectifier in the protective monitor...

Страница 36: ...al board 7 Overload module 3 Overload current transformer 8 Line drop resistor 50 ohm 25 watt 4 Ammeter current transformer 9 Line drop current transformer 5 Rectifier 10 Blocking diode Power Module P...

Страница 37: ...tor switch is wired in such a manner that for any switch position two pre selected test points in the generator set circuitry are connected for testing The selector switch may be rotated to any one of...

Страница 38: ...iewed from the side of the unit See Fig 13 The contactor switch of the second output is located on the control nameplate of th engine control panel See Fig 14 Located beside this switch is the No 2 co...

Страница 39: ...No 2 Output Control Figure 14 No 2 Power Module Panel Figure 15 OM 499 May 31 94 Revised 1 1 Page 25...

Страница 40: ...This page intentionally left blank OM 499 1 1 May 31 94 Revised Page 26...

Страница 41: ...for foreign material such as rags tools shipping papers etc 4 Check fuel coolant and oil hoses and connections for visible leaks Visually inspect the compartment floor and ground surface under the un...

Страница 42: ...e control panel see Fig 1 a Open left rear canopy doors and loosen cable clamp screws at cable horn see 1 1 13 Fig 3 b Route cables through cable horn and clamp and upward to terminal board NOTE Condu...

Страница 43: ...use where excessive dampness is a problem however the unit must be completely packaged and sealed if moisture absorbing chemicals are to be effective b Temporary Storage When storing the unit for 30 d...

Страница 44: ...epare and protect the engine in accordance with instructions in Perkins Diesel Operator s Manual 3 To protect the generator and other electrical components the complete unit should be packaged using m...

Страница 45: ...mpartments and remove rags or other foreign materials b Normal Engine Starting Procedures Engine starting procedures are outlined below Engine operating controls and monitoring instruments are illustr...

Страница 46: ...it fuse 10 A 6 Line switch 17 DC Ammeter 27 Engine protective circuit 7 Reset switch 18 Engine generator indicating light 8 Light test switch control switch 28 Engine starter switch 9 Fault indicating...

Страница 47: ...control rheostat switch 39 Cable size compensation 34 Test bank switch rheostat 35 Light test switch 40 Line drop compensation on off 36 Reset switch switch 37 Automatic voltage control 41 Fuse 5 A O...

Страница 48: ...seconds This allows the starting aid valve chamber to fill with pressurized ethyl ether b Push the control IN This step sprays starting fluid into the engine intake manifold c Push starter switch 28...

Страница 49: ...cate that the load contactor is closed and power is available at the aircraft As soon as the light glows release the switch It will automatically return to the center ON position NOTE If the indicatin...

Страница 50: ...y adjusting the rheostat 32 to maintain a steady 115 V AC reading on the voltmeter 2 Turn the rheostat 32 knob CLOCKWISE to INCREASE voltage and COUNTERCLOCKWISE to DECREASE voltage 2 Adjust voltage t...

Страница 51: ...oltage value and kind of current AC or DC to be expected at the position and set voltmeter accordingly e Comply with conditions indicated in CONDITIONS column for the particular test being performed f...

Страница 52: ...ery If both 28 5 V DC and 115 V AC must be delivered at the same time the following rules and precautions must be observed 1 Place T R current limiting switch in OFF position This will eliminate the s...

Страница 53: ...OTE Make sure that No 2 TEST BANK switch 1 1 Fig 15 is positioned properly see para D 1 b for proper position b Discontinue Power Delivery To open the load contactor in the No 2 output circuit place t...

Страница 54: ...rules when parking the trailer 1 Apply parking brake before disconnecting tow vehicle 2 Always place drawbar in an upright vertical position when trailer is parked No 2 Output Control Figure 6 OM 499...

Страница 55: ...o in SAFETY position 2 Remove two each attaching nuts screws and lockwashers 1 Fig 2 from retaining brackets 2 at the front of the machine 3 Roll the generator set outward carefully until the stop bar...

Страница 56: ...are nuts screws and lockwashers 2 Retaining brackets Generator Set Retaining Components Tractor mounted units only Figure 2 Roll out Stop bar For tractor mounted units only Figure 2 OM 499 2 1 May 31...

Страница 57: ...ere operating conditions such as low engine temperatures excessively heavy loads and high oil temperatures or intermittent operation However time intervals should not exceed those indicated in the cha...

Страница 58: ...ge into the housing Avoid bumping the cartridge tubes against the housing sealing flange Seat the cartridge properly within the housing Press all edges and corners of the cartridge firmly with fingers...

Страница 59: ...be clean completely distilled stable and non corrosive Only distillate fuel No 1D is recommended for use both summer and winter Consult the fuel oil selecting chart in the engine operator s manual bef...

Страница 60: ...rn When removing cap from a very hot radiator do not turn cap past safety stop until all pressure or steam has escaped Use protective clothing Allow engine to cool before adding coolant 3 Installation...

Страница 61: ...ution Before installing antifreeze in the system make the following checks a Check the system for signs of leaks b Inspect all hoses and tighten all hose clamps Install new hoses if necessary c Drain...

Страница 62: ...he instructions furnished with the compound 5 After the system has been flushed and thoroughly cleaned of the compound refill the clean coolant Ref Para 7 H g Cleaning the Radiator Core Blow out insec...

Страница 63: ...ient operation of the alternator and or the water pump To check belt tension press each belt firmly with the thumb at a point halfway between the alternator pulley and the crankshaft pulley A properly...

Страница 64: ...s to support tray as in removal above b Align rails 4 with tracks 5 and slide tray into box Latches will lock automatically c Connect Amphenol connector 3 c Generator Exciter Provisions have been made...

Страница 65: ...see Fig 8 On dual output units it will be necessary to dismount the No 2 output control to tilt the panel forward Do not disconnect the wires 1 Tilt out engine control panel a Remove clamp screw whic...

Страница 66: ...Engine Control Panel in Tilt out Position Figure 8 OM 499 2 1 May 31 94 Revised Page 12...

Страница 67: ...rication Chart Ref 2 1 Fig 3 c C Coolant 1 Check coolant level DAILY 2 Inspect for signs of rust and corrosion Change coolant if rust and sediment are present See 2 1 Para 7 E F and H 3 Inspect hoses...

Страница 68: ...Drain refill cooling system Change fuel filter elements X Lubricate Check exhaust system X Open fuel tank drain X ELECTRICAL Check all lights X Clean battery terminals X Check wiring X Check connectio...

Страница 69: ...ure all controls instruments etc are working properly a Monitoring Instruments Observe operation of voltmeter ammeter and frequency meter each time the unit is started b Indicating Lights Check lamps...

Страница 70: ...ers the particular option The manual referred to will provide the appropriate inspection procedure Both manuals cover batteries as when either option is used the batteries are installed within it WARN...

Страница 71: ...k Ref Fig 1 2 Provide a source of 12 V DC battery power and connect to DC input terminal Ground NEGATIVE Ref Fig 1 3 Open access doors and remove access panels on right side of unit b Generator Set in...

Страница 72: ...switch 16 and lamps are good 9 Check fault indicating lights 9 by pressing test switch 8 If lights glow fuse 11 and indicating lamps are good 10 Make a general inspection of all wiring and terminals I...

Страница 73: ...t terminals to make connections 12 Check position of load contactor on off switch 20 Fig 1 and engine generator control switch 18 a Load contactor switch 20 must be in OFF position b Engine generator...

Страница 74: ...t fuse 10 A 6 Line switch 17 DC Ammeter 27 Engine protective circuit 7 Reset switch 18 Engine generator indicating light 8 Light test switch control switch 28 Engine starter switch 9 Fault indicating...

Страница 75: ...compensation 34 Test bank switch rheostat 35 Light test switch 40 Line drop compensation on off 36 Reset switch switch 37 Automatic voltage control 41 Fuse 5 A For units having a solid state regulator...

Страница 76: ...decrease when the knob is turned clockwise it indicates that internal wiring of the voltage regulator is incorrect Replace the complete regulator tray assembly b Observe voltmeter and turn rheostat k...

Страница 77: ...full load and vice versa Use the contactor control switch 20 to apply and remove load several times Frequency drop should be no more than 1 Hz Adjust governor if necessary see Para 4 E 3 26 Follow in...

Страница 78: ...tage sensing relay indicating light and time delay Before starting this check let us understand the sequence of events which should happen when voltage is reduced to 103 V or lower At some value betwe...

Страница 79: ...overfrequency b If the overfrequency system functions to open the load contactor and turn on the overfrequency light after some frequency between 415 Hz and 425 Hz is reached all components of the sy...

Страница 80: ...nd cable size compensation rheostats These two adjustment should be made together Switch 4 Fig 4 must be ON Proceed as follows aa Adjust the rheostat 2 to point to the length in feet of output cable b...

Страница 81: ...l CLOCKWISE travel ee Turn the rate 2 adjusting screw to near full COUNTERCLOCKWISE position Turn the screw slowly CLOCKWISE until the voltage output abruptly becomes STEADY Continue turning the screw...

Страница 82: ...a matched set e Electric Governor System Adjustment 1 General The complete Hobart electric governor kit identified as Hobart Part No 282671 consists of Barber Colman governor parts with brackets and...

Страница 83: ...n or VERY CLOSE to FULL SPEED position to allow the engine to pull maximum load With the engine stopped refer to Figure 7 and proceed with linkage adjustments as follows a At the engine speed control...

Страница 84: ...ard f Re attach the ball joint to the engine speed control lever with the lockwasher and nut g Tighten the two jam nuts on the threaded rod firmly against their respective ball joints h Check governor...

Страница 85: ...kened if the tip of the pick up is too far from the flywheel ring gear or if it becomes damaged If the pick up is removed for any reason or if the signal is weak adjust the magnetic pick up as follows...

Страница 86: ...g normal output The controller has two control potentiometers the SPEED control potentiometer and the GAIN potentiometer Make the controller settings as follows NOTE A very small screwdriver is requir...

Страница 87: ...peed e Repeat this procedure until generator set operates at proper speeds with and without load 6 Checking the Actuator The actuator does not require any adjustments An actuator malfunction when it o...

Страница 88: ...nsidered good 7 Additional Test for Dual Output Unit Perform the tests outlined in para 3 B 16 through 22 substituting the controls and indicators illustrated in Figure 12 TEST CONNECTION NOMINAL RESI...

Страница 89: ...Z Plug interlock relay Plug in aircraft 28 V DC 8 D F Exciter input Unit in GEN mode 8 12 VDC 9 V X Regulator output Unit in GEN mode auto man sw in AUTO 50 70 V DC 10 K B Contactor operation Test ba...

Страница 90: ...No 2 Output on Dual Output Units Figure 13 OM 499 2 3 May 31 94 Revised Page 20...

Страница 91: ...bleshooting Chart 1 A troubleshooting chart is furnished to provide maintenance and repair personnel with a time saving guide for locating trouble To use the chart proceed as follows a Locate the symp...

Страница 92: ...way to remedy the situation is to replace the complete tray assembly and send the old tray for repair Assemblies which lend themselves to this concept are Generator control tray Protective relay tray...

Страница 93: ...nal from magnetic pickup c The actuator will surge under the following conditions 1 Stability or gain adjustment set too high 2 Throttle linkage binding 9 Engine Trouble Shooting Procedures a General...

Страница 94: ...it fuse 10 A 6 Line switch 17 DC Ammeter 27 Engine protective circuit 7 Reset switch 18 Engine generator indicating light 8 Light test switch control switch 28 Engine starter switch 9 Fault indicating...

Страница 95: ...compensation 34 Test bank switch rheostat 35 Light test switch 40 Line drop compensation on off 36 Reset switch switch 37 Automatic voltage control 41 Fuse 5 A For units having a solid state regulator...

Страница 96: ...al control voltage potential adjusting resistor 2 Exciter field ballast resistors Excitation Resistors Figure 2 End view of Voltage Regulator Amphenol Connector Figure 3 OM 499 3 1 May 31 94 Revised P...

Страница 97: ...Test Receptacle Connector Terminals Identification Figure 4 OM 499 May 31 94 Revised 3 1 Page 7...

Страница 98: ...This page intentionally left blank OM 499 3 1 May 31 94 Revised Page 8...

Страница 99: ...components are good and the starter is unable to crank the engine internal seizure is indicated For repair procedure see Perkins Diesel workshop manual 2 Engine will not start Cranking speed low a Low...

Страница 100: ...or damaged pump drive Replace if defective h Defect in injector racks or linkage Refer to Perkins Diesel hand book Make adjustments and or repairs according to instructions therein 4 Engine is hard t...

Страница 101: ...ellow blue wires should be connected to N O terminal One Red Yellow wire should be connected to C terminal With wires removed check resistance between terminals C and N C A resistance reading of zero...

Страница 102: ...oltage is indicated check pickup adjust ment See 2 3 Para 4 E 2 If pickup is properly adjusted and voltage is still zero replace pickup d Defective actuator Apply 12 V DC to the two actuator input lea...

Страница 103: ...uctions 9 Engine is unsteady surges under load a Fault in engine Before condemning the governor system for surging make certain the fault is not in the engine Make certain all cylinders are firing pro...

Страница 104: ...B above c Low compression pressure Check compression in accor dance with Para 9 C See causes of low compression listed under ENGINE Trouble 4 B above 12 Engine lacks power a Improper engine adjustment...

Страница 105: ...nd Use the test receptacle 31 Fig 1 to connect ungrounded 12 V DC to the exciter field Using leads with alligator clips and test prods connect 12 V DC NEGATIVE lead to terminal D Terminal identifying...

Страница 106: ...wiring from regulator to exciter field Disconnect voltage regulator Amphenol connector see 1 1 14 Fig 10 Using jumper leads with clip and prod terminals connect ungrounded 12 V DC to terminals E and...

Страница 107: ...tat R61 32 Fig 1 Connect a jumper across rheostat If maximum manual control voltage is produced replace rheostat No 1 Load Contactor Operating Circuit Trouble Symptom Condition Test or Inspection Corr...

Страница 108: ...oad contactor K1 will close when control switch 20 Fig 1 is held in momentary ON position Opens immediately when switch is released to center ON position a 28 5 V DC is not reaching plug interlock rel...

Страница 109: ...46 Sect 1 1 21 Fig 9 If the contactor will now remain closed replace fuse interlock relay K17 Sect 1 1 2 Fig 8 or replace the protective relay tray assembly 3 Load contactor opens during power deliver...

Страница 110: ...dition is indicated by light DS37 proceed to step B b Defective over under voltage sensing module K26 Use voltage adjusting rheostat 37 Fig 1 to reduce voltage to 110 V AC Observe voltmeter and gradua...

Страница 111: ...nd adjust or repair in accordance with ENGINE AND CONTROLS Troubles 8 and 9 d Defective over unde r frequency sensing module K27 If overfrequency nuisance tripping continues after governor system is p...

Страница 112: ...or low voltage output a Shorted diode in exciter rectifier CR2 Check diodes in accordance with sect 2 3 Para 6 If diodes are good proceed to step B b Open or shorted exciter rotor winding G2 Use ohmme...

Страница 113: ...loose connection Tighten or replace as required b Open or short circuited stator Phase Check stator windings in accordance with Sect 2 3 Para 5 Repair or replace as required c Defective connection in...

Страница 114: ...This page intentionally left blank OM 499 3 1 May 31 94 Revised Page 24...

Страница 115: ...pt 1 Standard hardware items attaching parts such as nuts screws washers etc which are available commercially 2 Bulk items such as wire cable sleeving tubing etc which are also commercially available...

Страница 116: ...ts are shown in this column 4 REC SPARES column When there is an entry in this column it shows the quantity of that item recommended for spares to support ONE end item 5 EFF Effective Column This colu...

Страница 117: ...03613 Barber Colman Co 1354 Clifford Ave P O Box 2940 Loves Park IL 61132 2940 03924 StratoFlex Inc 2nd and Piper Sts Baer Field Box 9190 Waynedale Station Ft Wayne IN 46809 04713 Motorola Inc Semico...

Страница 118: ...Illinois 60176 50603 H B Electrical Mfg Co Inc 1125 National Pky Mansfield OH 44906 51377 Kysor of Cadilac 1100 Wright St Cadillac MI 49601 51589 ST SEMICON INC 415 N College Ave Bloomington IN 47401...

Страница 119: ...Controls Division of Barry Wright Corp 700 Pleasant Street Watertown Massachusetts 02172 82121 Electro Switch Corp 180 King Ave Weymouth MA 02188 82372 Huntington Rubber Company Los Angeles CA 85925...

Страница 120: ...Electronics Div of Stewart Warner Corp 1300 N Kostner Chicago IL 60651 98991 Worchester Controls Corp Worchester Valve Division 125 Hartwell Street West Boyleston Massachusetts 01583 No Number Tech P...

Страница 121: ...A or AMP ampere AC alternating current AR as required DC direct current Fig Figure hd head hex hexagon Hz Hertz cycles per second I D inside diameter IN inch kVA kilovolt ampere F microfarad No number...

Страница 122: ...Generator Set Figure 1 OM 499 4 3 May 31 94 Revised Page 2...

Страница 123: ...e Fig 2 D 1 3 No Number GENERATOR SET WITHOUT CANOPY For Details See Fig 4 1 4 No Number FRAME GROUP For Details See Fig 21 1 5 402987 NAMEPLATE HOBART 3 402987 NAMEPLATE HOBART 2 SPECIFICATION MOUNTI...

Страница 124: ...Canopy Assembly Figure 2 OM 499 4 3 May 31 94 Revised Page 4...

Страница 125: ...482401 COVER PLEXIGLASS GENERATOR CONTROLS 1 13 489030 COVER PLEXIGLASS ENGINE CONTROLS 1 14 481419 SUPPORT MTG REAR CANOPY 1 15 480695 DOOR ASSY ACCESS RECEPTACLE 1 15A 403127 CATCH MAGNETIC V94222 N...

Страница 126: ...This page intentionally left blank OM 499 4 3 May 31 94 Revised Page 6...

Страница 127: ...MP CABLE AC 2 30 100GH 121 BRACKET MTG CLAMP AC 1 31 482442 HORN ASSEMBLY CABLE ENTRANCE AC 1 32 480701 SPACER LATCH DOOR AC AR 33 403091 8 PLUG PLASTIC 1 3 4 INCH V28520 No DP 1750 AC 6 34 482482 BRA...

Страница 128: ...Canopy Assembly Figure 3 OM 499 4 3 May 31 94 Revised Page 8...

Страница 129: ...NOPY 1 12 482401 COVER PLEXIGLASS GENERATOR CONTROLS 1 13 489030 COVER PLEXIGLASS ENGINE CONTROLS 1 14 481419 SUPPORT MTG REAR CANOPY 1 15 480695 DOOR ASSY ACCESS RECEPTACLE 1 15A 403127 CATCH MAGNETI...

Страница 130: ...This page intentionally left blank OM 499 4 3 May 31 94 Revised Page 10...

Страница 131: ...CANOPY ASSEMBLY CONTINUED REF 27 403091 8 PLUG PLASTIC 1 3 4 INCH V28520 No DP 1750 6 28 482482 BRACKET MTG DOOR LATCH 1 29 482507 ROD STOP DOOR 1 30 404101 LIGHT CLEARANCE V75175 No 514 0168 4 31 400...

Страница 132: ...Generator Set Without Canopy Figure 4 OM 499 4 3 May 31 94 Revised Page 12...

Страница 133: ...T QUICK START V61112 No QS 3267 207 1 8 430391C REGULATOR ASSEMBLY VOLTAGE For Details See Technical Manual TM 759 A E M N 1 489812A REGULATOR ASSEMBLY VOLTAGE For Details See Technical Manual OM 2020...

Страница 134: ...This page intentionally left blank OM 499 4 3 May 31 94 Revised Page 14...

Страница 135: ...2 26 HF 2752 MOUNT RUBBER For mounting electrical panels on control box support panel V16238 No 4624 105 12 27 482305 HARNESS WIRE VOLTAGE REGULATOR 1 28 488702 LINES FUEL ASSEMBLY For Details See Fi...

Страница 136: ...Radiator and Cooling System Group Figure 5 OM 499 4 3 May 31 94 Revised Page 16...

Страница 137: ...HROUD RADIATOR 1 10 402958 CORE RADIATOR V41197 SIZE 26 X 28 X 2 11 32 1 11 387313 RAIL SIDE RADIATOR ASSY 2 12 50GHP 89 STRIP REINFORCING 4 13 50GHP 82 GASKET RADIATOR 2 14 488538 BASE RADIATOR ASSY...

Страница 138: ...Air Cleaner Assembly Figure 6 OM 499 4 3 May 31 94 Revised Page 18...

Страница 139: ...o HS 32 3 7 400059 3 CONNECTOR FEMALE SAE 45 V79470 No 46 X 4 1 8 W 10893 2 FITTING HOSE SWIVEL FEMALE V30327 No KA04 04NS 2 9 56534 HOSE LOW PRESSURE 1 4 ID 48 10 84A 1006 REDUCER RUBBER V82372 NO 40...

Страница 140: ...Electric Governor Assembly Woodward Governor Kit Part No 488701 Figure 7 OM 499 4 3 May 31 94 Revised Page 20...

Страница 141: ...7 1 4 84A 1091 ARM THROTTLE GOVERNOR V31361 No 3952027 1 5 402908 JOINT BALL GOVERNOR LINKAGE 2 6 W 9476 11 ROD THREADED 1 4 28 x 4 3 4 1 7 W 11280 3 NUT JAM HEX 1 4 28 5 8 488692 BRACKET MTG ACTUATOR...

Страница 142: ...Fuel Lines Assembly Figure 8 OM 499 4 3 May 31 94 Revised Page 22...

Страница 143: ...CONNECTION AC 4 12 78A 1021 FITTING CONNECTION BANJO AC 2 13 W 10905 6 SLEEVE COMPRESSION BRASS V79470 No 60 X 5 AC 3 14 W 10901 3 NUT COMPRESSION BRASS V79470 No 61 X 5 AC 2 15 30523 COPPER BARE TUBI...

Страница 144: ...Oil Line Assembly Figure 9 OM 499 4 3 May 31 94 Revised Page 24...

Страница 145: ...See Fig 4 REF 1 403809 1 SWITCH LOW OIL PRESSURE V51377 No C 25900 10 1 2 W 10909 1 TEE STREET BRASS V79470 No 3750 X 2 1 3 W 10886 1 CONNECTOR MALE WEATHERHEAD V79470 No 48 X 4 1 4 403590 1 SWIVEL FE...

Страница 146: ...Fuel Oil Lines Figure 10 OM 499 4 3 May 31 94 Revised Page 26...

Страница 147: ...Fig 4 B REF 1 W 10891 8 ELBOW MALE V79470 49 X 8 B 1 2 403590 4 FITTING SWIVEL FEMALE 3 4 SAE THD V03924 B 2 3 56551 HOSE 8 13 32 I D B 46 4 W 10891 11 ELBOW MALE V79470 49 X 10 B 1 5 403590 5 FITTING...

Страница 148: ...Fuel Oil Lines Figure 11 OM 499 4 3 May 31 94 Revised Page 28...

Страница 149: ...V79470 No 60 X 5 B 3 8 78B 1022 BOLT BANJO CONNECTION B 2 9 78A 1023 WASHER BANJO CONNECTION B 4 10 78B 1021 FITTING BANJO CONNECTION B 2 11 30523 COPPER BARE TUBING B 25 12 W 10900 3 NUT INVERTED FL...

Страница 150: ...Stator Terminal Panel Assembly Figure 12 OM 499 4 3 May 31 94 Revised Page 30...

Страница 151: ...FLAT 3 8 IN 9 4 482446 RETAINER CABLE 6 5 482443 BAR BUS 3 6 W 10854 4 CAPACITOR 0 1 MFD 500 V V90201 No B 206143 3 7 482471 STRAP CONNECTING CAPACITORS 1 8 482449 BRACKET MOUNTING BOARD 2 9 401937 1...

Страница 152: ...Power Module Panel Assembly Figure 13 OM 499 4 3 May 31 94 Revised Page 32...

Страница 153: ...NG SOCKET CONNECTOR V89110 No 1 480287 0 1 10 401566 11 TERMINAL SOCKET V89110 No 60619 1 10 11 401556 MOUNT SHOCK RUBBER V81860 No SS 01 4 12 363136 2 TRANSFORMER CURRENT AMMETER 3 13 400701 CONNECTO...

Страница 154: ...This page intentionally left blank OM 499 4 3 May 31 94 Revised Page 34...

Страница 155: ...NEL ASSEMBLY POWER MODULE For NHA See Fig 4 D REF 24 482069 PANEL POWER MODULE ASSY D 25 401937 3 STRIP TERMINAL V98410 NO 35012 3526 D 1 26 404065 2 RECTIFIER SILICON V04713 NO SDA10270 2 D 1 27 16DA...

Страница 156: ...Control Box Assembly Figure 14 OM 499 4 3 May 31 94 Revised Page 36...

Страница 157: ...REF 1 482278 2 TRAY ASSY GENERATOR CONTROLS For Details see Fig 15 1 2 482285 1 TRAY ASSEMBLY PROTECTIVE RELAYS For Details see Fig 16 1 3 No Number CONTROL BOX AND INTERNAL COMPONENTS GROUP For Deta...

Страница 158: ...Generator Controls Tray Assembly Figure 15 OM 499 4 3 May 31 94 Revised Page 38...

Страница 159: ...9 16DA 4004A 10 RELAY EXCITATION DEENERGIZATION 12V V77342 No KAP 14D G 12 1 10 16DA 4052 0 SOCKET RELAY V02660 No 77 MIP 11 1 11 363771 5 SLEEVING PLASTIC 8 IN I D 6 12 363770 1 SLEEVING PLASTIC 3 16...

Страница 160: ...This page intentionally left blank OM 499 4 3 May 31 94 Revised Page 40...

Страница 161: ...BLY GENERATOR CONTROL 1 25 370382A HANDLE TRAY 1 26 404028 NAMEPLATE HOBART 1 27 76A 1115 LATCH ADJUSTABLE GRIP V94222 No 48 99 126 11 1 28 402383 SLIDE ASSEMBLY TRAY Consists of four parts marked CR...

Страница 162: ...Protective Relays Tray Assembly Figure 16 OM 499 4 3 May 31 94 Revised Page 42...

Страница 163: ...MEMORY AND TIME DELAY 1 12 401563 5 HOUSING PIN CONNECTOR 1 13 482038 BOARD ASSEMBLY OVER UNDERVOLTAGE 1 14 401563 4 HOUSING PIN CONNECTOR 1 15 482039 BOARD ASSEMBLY OVER UNDERFREQUENCY 1 16 401563 4...

Страница 164: ...This page intentionally left blank OM 499 4 3 May 31 94 Revised Page 44...

Страница 165: ...M 1 482286 TRAY ASSEMBLY PROTECTIVE RELAYS 1 31 402383 SLIDE ASSEMBLY TRAY Consists of four parts marked CR CL DR DL V75358 No 1336 12 1set 32 404028 NAMEPLATE HOBART 1 33 370382A HANDLE TRAY 1 34 76A...

Страница 166: ...Control Box and Internal Components Group Figure 17 OM 499 4 3 May 31 94 Revised Page 46...

Страница 167: ...GROMMET RUBBER V02231 No AGW 4211 2 2 82B 1047 LIGHT PANEL V74400 No MI 3216 1 3 400613 4 BULB V74400 No 3271 1 4 W 10051 10 CLAMP WIRE PLASTIC V81074 No EC 10 2 5 W 10051 13 CLAMP WIRE PLASTIC V81074...

Страница 168: ...Engine Control Panel Assembly Figure 18 OM 499 4 3 May 31 94 Revised Page 48...

Страница 169: ...8 DW 4304 GAUGE TEMPERATURE WATER V57733 No 2100 1 9 HF 2518 8 LIGHT PILOT ENGINE GENERATOR GREEN A C 2 HF 2518 8 LIGHT PILOT ENGINE GENERATOR GREEN D 3 400613 4 BULB V74400 No 3271 1 10 DW 6080 GAUGE...

Страница 170: ...This page intentionally left blank OM 499 4 3 May 31 94 Revised Page 50...

Страница 171: ...Number NAMEPLATE START RUN STOP Furnished with Engine 1 24 403380 CAP CHAIN ASSEMBLY V02660 No 9760 28 1 25 482304 HARNESS WIRE TEST RECEPTACLE ASSY A 1 26 W 10051 13 CLAMP WIRE PLASTIC 1 27 482298 NA...

Страница 172: ...Output Terminal Board Assembly Figure 19 OM 499 4 3 May 31 94 Revised Page 52...

Страница 173: ...X 3 4 A 8 6 W 11254 6 WASHER LOCK STEEL 3 8 IN A 8 7 W 11242 10 WASHER FLAT STEEL 3 8 IN A 8 8 482446 RETAINER CABLE A 4 9 482443 BAR BUS PHASE A 4 10 W 11112 3 SCREW RD HD MH STEEL 10 24 X 3 4 A 4 11...

Страница 174: ...Generator Group Figure 20 OM 499 4 3 May 31 94 Revised Page 54...

Страница 175: ...UPLING 1 13 481379 KEY EXCITER 1 14 387624A 1 HOUSING EXCITER 1 15 100NH 2 POLEPIECE 4 16 100NH 3 INSULATION EXCITER 4 17 Data 3190 COIL FIELD EXCITER 1 SET 18 387620A 1 HOUSING FAN ASSEMBLY Series 68...

Страница 176: ...Mounting Frame and Lifting Yoke Assembly Figure 21 OM 499 4 3 May 31 94 Revised Page 56...

Страница 177: ...5 387915 TRACK ROLL OUT LEFT B 1 6 488689 FRAME MOUNTING 1 7 401898 2 CAM FOLLOWER V92563 No CF 1 1 2 B 10 8 402194 FITTING GREASE V95879 No 1728 J B 10 9 481113 PLATE END REAR Part of Item 6 Assy 1...

Страница 178: ...Auxiliary Frame and Components Group Figure 22 OM 499 4 3 May 31 94 Revised Page 58...

Страница 179: ...BOX BATTERY SUB ASSEMBLY C 1 6 100GH 664 CABLE BATTERY CONNECTIONS C 1 7 388828 1 CABLE BATTERY NEGATIVE C 1 8 357177 3 CABLE BATTERY POSITIVE C 1 9 480733 CLAMP BATTERY C 1 10 483203 FRAME MTG ASSEM...

Страница 180: ...Electric Governor Assembly OM 499 4 3 May 31 94 Revised Page 60...

Страница 181: ...MINAL QUICK CONNECT 1 4 3 11 W 9476 43 ROD THREADED 1 4 28 x 3 1 4 1 12 401937 2 BLOCK TERMINAL 1 13 W 11111 8 SCREW 8 32 X 3 4 RDHD ST 2 14 W 11254 10 WASHER 8 LOCK ST 10 15 W 11287 3 NUT 8 32 HEX ST...

Страница 182: ...This page intentionally left blank 4 3 March 31 74 Revised Page 21A OM 499...

Страница 183: ...used in more than one place each location is listed commencing with the first location the part is listed A 25 21 14 AW 626 21 15 AUXILIARY FRAME COMPONENTS 4 32 21 13 22 0 CONTROL BOX AND INTERNAL C...

Страница 184: ...10893 0 8 26 W 10893 2 6 8 8 7 11 3 W 10900 3 8 16 11 12 W 10901 1 8 18 11 14 W 10901 3 8 14 11 6 W 10905 1 8 17 11 13 W 10905 6 8 13 11 7 W 10909 1 9 2 W 11093 2 7A 21 W 11097 18 12 1 19 5 W 11111 8...

Страница 185: ...15 21 W 8105A 4 15 22 W 9360 211 13 22 W 9360 278 13 23 W 9360 279 13 21 W 9476 11 7 6 W 9476 43 7A 11 W 9549 19 19 3 W 9746 1 13 3 W 9746 3 13 35 16 8 W 9916 10 15 23 W 9917 18 18 7 1CZ 93B 4 38 13 1...

Страница 186: ...81343 20 22 281772 7A 1 281774 2 7 1 281774 2 7A 9 281775 7A 6 281776 7A 5 282501 7A 2 282671 7A 0 282673 7A 3 282674 7A 4 282761 4 5 30GH 417 4 25 30523 8 15 11 11 351541 5 21 355194 5 18 357177 3 22...

Страница 187: ...7 18 29 400078 15 6A 400333 1 6 14 400400 15 20 400480 2 13 17 400480 3 13 18 13 37 400613 4 16 20 17 3 18 9 400613 10 2 37 3 31 400701 13 13 18 21 400819 1 8 4 400829 5 7A 10 400830 15 13 15 401556...

Страница 188: ...2908 7 5 7A 23 402958 5 10 402987 1 5 40303 5 1 403091 8 2 33 403091 8 3 27 403127 2 15A 403127 3 15A 403189 18 6 403336 16 18 403380 18 24 403483 6 5 403492 1 22 1 403590 1 9 4 403590 4 10 2 403590 5...

Страница 189: ...5 480674 22 1 480675 22 2 480676 22 5 480695 2 15 3 15 480701 2 32 3 26 480711 22 13 480733 22 9 481032 22 16 481113 21 9 481379 20 13 481416 2 1 3 1 481419 2 14 3 14 481940 20 24 482075 2 4 3 13 0 4...

Страница 190: ...36 482311 21 3 482315 21 2 482316 21 1 482317 4 20 19 0 482318 4 21 482319 4 2 12 0 482320 2 6 3 6 482321 2 18 482322 2 19 482323 2 20 482325 4 19 482326 2 28 482327 2 21 482328 2 23 482333 2 22 4823...

Страница 191: ...2 34 3 28 482471 12 7 482483 20 4 482507 2 35 3 29 482706 22 14 482918 4 15 482989 7 11 482989 7A 8 483203 22 10 484016 18 1 484067 4 3 484071 19 14 484265 3 4 40 485380 3 23 488538 5 14 488539 5 7 48...

Страница 192: ...29 2 17 489030 2 13 3 13 489032 2 11 3 11 489047 20 22 489052 2 8 3 8 489112 1 2 2 0 489291 6 4 489812A 4 8 489860 1 2 2 0 489861 1 2 2 0 3 0 5CW 1932 0 5 15 5CW 2048 22 11 5CW 3884 2 7A 25 50GHP 82 5...

Страница 193: ...78B 1010 4 33 78B 1019 1 8 19 11 15 78B 1019 2 8 9 11 5 78B 1021 11 10 78B 1022 8 10 11 8 82B 1047 17 2 18 2 83A 1026 6 11 18 13 83A 1029 6 13 84A 1006 6 10 84A 1009 7 2 84A 1010 6 2 84A 1011 6 1 84A...

Страница 194: ...This page intentionally left blank OM 499 4 4 May 31 94 Revised Page 12...

Страница 195: ...ifier 28 5 V DC OM 433 487750 1 Transformer Rectifier Mounting Kit TO 105 481387 Truck Body Package TO 109 481386 Truck Chevrolet TO 109 404137 Truck Ford Std TO 109 403757 Truck GMC TO 109 404238 Sec...

Страница 196: ...This page intentionally left blank OM 499 5 0 May 31 94 Revised Page 2...

Страница 197: ...ns Engines Inc Handbook for Diesel Engines T6 3544 and 6 3544 Flexible Coupling Hobart Brothers Company Coupling Manual OM 2019 Exciter Rotor Hobart Brothers Company Rotor Manual TM 360 Hobart Diagram...

Страница 198: ...This page intentionally left blank OM 499 6 0 May 31 94 Revised Page 2...

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Страница 211: ...oil vapor 6 Damp or very dry locations radiant heat vermin infestation or atmospheres conducive to fungus growth 7 Abnormal shock vibration or mechanical loading from external sources during equipmen...

Страница 212: ...This page intentionally left blank OM 499 Unusual Service Conditions May 31 94 Revised Page 2...

Страница 213: ...do not allow the engine to reach most efficient operating temperature for complete combustion of fuel The unburned fuel collects in the exhaust system to cre ate the wet condition known as wet stackin...

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