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Assembly and connection

Assembly Instructions

Linear Axes HM-S and HT-S

HMS_HTS-01-0-EN-1905-MA

Assembly and connection

Danger of impacts and crushing!

Uncontrolled or manual carriage movements may cause injury.



Isolating protective equipment must be provided for linear axis operations!



Only qualified personnel may be assigned to commissioning, setup, and troubleshooting!

WARNING!

Danger of impacts and crushing!

Uncontrolled movements by the powered elements of the linear axis may cause injury.



Controller design complying with DIN EN 12100. No start after

– power connected, reinstated!

– troubleshooting!

– machine stop!

WARNING!

Warning! Damage to hearing!

The linear axes can generate noise in excess of 70 dB(A) at high speeds.



Hearing protection must be worn when high speed linear axes generate noise greater than 70 dB(A)!

CAUTION!

Danger from suspended loads or falling parts!



Only qualified personnel may assemble, install, and service the linear axes!



Note the mass when transporting the parts. Use suitable hoisting gear!



Observe the applicable occupational health and safety regulations when handling suspended loads!



Hoist the linear axes only at the designated points!



Secure machinery and machine parts against tilting!



Secure the linear axes as described in the assembly instructions!



When installing a vertical linear axis, provide support for the carriage during downtimes!

CAUTION!

Danger of impacts and crushing due to imposed load becoming detached!

If the fastener is fastened incorrectly or fails, injuries can be caused by falling or flying parts.



Your assembly must ensure that parts cannot detach even under high accelerations or constant vibra-

tions!



Secure the imposed load as described in the assembly instructions!

CAUTION!

Danger of cutting injuries!

Installing or removing the cover strip may cause cutting injuries.



Only qualified personnel wearing appropriate protective equipment (gloves, goggles) may be assigned to

commissioning and setup!

WARNING!

Danger of impacts and crushing!

If the axes are moved by the motor, injuries can be caused by moving axes and attachments (energy chains,

attachments installed by customer).



Isolating protective equipment must be provided for linear axis/linear axis system operations!



When installing a vertical linear axis, provide support for the carriage during downtimes!

CAUTION!

Содержание HM-S

Страница 1: ...Assembly Instructions Linear Axes HM S Linear Tables HT S www hiwin de Valid from serial no HSN 000 000 000 1...

Страница 2: ...90 info hiwin de www hiwin de All rights reserved Complete or partial reproduction is not permitted without our permission These assembly instructions are protected by copyright Any reproduction publi...

Страница 3: ...t switches 35 6 4 Mounting the damping element 36 6 5 Setting the switching distance 37 6 6 Mounting the drive unit on the HM S linear axis 38 6 7 Mounting the drive unit on the HT S linear table 46 6...

Страница 4: ...em Retrofitting or upgrading Setup Commissioning Operation Maintenance Cleaning Troubleshooting and error elimination Shutdown disassembly and disposal Version Date Notes 01 0 May 2019 Initial creatio...

Страница 5: ...points Example Linear axes must not be operated Outdoors In potentially explosive atmospheres 1 2 3 Depiction of safety notices Safety notices are always indicated using a signal word and sometimes a...

Страница 6: ...1 2 Warning signs Table 1 3 Mandatory signs 1 2 5 Information NOTE Describes general information and recommendations Warning of risk of hearing damage Warning of crushing Warning of danger from suspen...

Страница 7: ...2 78 90 Technical customer service fax 49 0 781 9 32 78 97 E mail support hiwin de Website www hiwin de Table 1 4 Manufacturer s details 1 5 Copyright These assembly instructions are protected by copy...

Страница 8: ...not be operated in potentially explosive atmospheres HM S and HT S linear axes may only be used and operated indoors HM S and HT S linear axes form part of a complete system Personal safety must ther...

Страница 9: ...ety shoes If necessary hearing protection All other operating phases cleaning maintenance resetting troubleshooting repair The following personal protective equipment is needed for all other operating...

Страница 10: ...lly ideal for applica tions requiring high precision and high feed forces 3 1 2 Ambient conditions Ambient conditions during operation 5 to 40 C Relative air humidity during operation complying with I...

Страница 11: ...amp housing for cover strip Table 3 1 Description of the main components of the HM S linear module 3 1 4 Functional description Ballscrew linear axes combine guiding and drive functions in the one com...

Страница 12: ...ength S Short L Long Stroke length mm Cover strip C With steel cover strip N Without cover HM 060 S 010 C 0755 L 000 HIWIN linear module Size profile width 040 40mm 060 60mm 080 80mm 120 120mm Drive t...

Страница 13: ...ient conditions Ambient conditions during operation 5 to 40 C Relative air humidity during operation complying with IEC60721 3 3 Class 3k3 non condensing Climatic environmental conditions for transpor...

Страница 14: ...e forces and torques gen erated by the moving load are transferred through the carriages into the linear guideway The linear guideways also execute precise linear movements with four blocks per carria...

Страница 15: ...ength mm Cover strip C With steel cover strip N Without cover strip HT 150 S 010 C 1234 S HIWIN linear table Size profile width 100 100mm 150 150mm 200 200mm 250 250mm Drive type S Ballscrew Spindle l...

Страница 16: ...If necessary spindle supports Table 4 1 Maximum stroke Model Axis Maximum stroke mm Linear module HM040B 3 000 HM060B 5 500 HM080B 5 500 HM120B 5 500 Linear table HT100S 2 600 HT150S 3 000 HT200S 3 5...

Страница 17: ...nting threads for mounting the imposed load These have additional counterbores that can take centring sleeves Fig 4 2 Carriage with mounting threads The typical applications for each of the linear mod...

Страница 18: ...cuit protection Yes Reverse polarity protection Yes Power up pulse protection Yes Shock and vibration resistance 30g 11ms 10 to 55Hz 1mm Ambient operating temperature 25 C to 75 C Housing material Pla...

Страница 19: ...igital Electrical properties Output signal sin cos 1VPP 0 85VPP 1 2VPP Quadrature signal RS422 Resolution Infinite signal period 1mm 1 m Repeatability bidirectional 0 003mm 0 002mm Absolute accuracy 2...

Страница 20: ...ignals after the differential input of the downstream electronic components analogue version 4 5 3 Formats and outputs of the MAGIC measuring system digital Digital TTL output 90 phase shifted square...

Страница 21: ...s Possible drive interfaces N S L R A B N None S Straight L Left R Right A Top B Bottom 4 7 Motor When using HIWIN servo motors and or drives consult the information at www hiwin de Assembly and commi...

Страница 22: ...ovide additional protection of the centre section Ensure that the linear axes do not bend as this could permanently damage accuracy During transport do not transport any additional loads on the linear...

Страница 23: ...h of its ends Do not hoist the linear axis by its attachments During transport provide additional support for heavy attachments such as the drive Dispose of packaging in an environmentally friendly wa...

Страница 24: ...4 Transport and installation Assembly Instructions Linear Axes HM S and HT S HMS_HTS 01 0 EN 1905 MA Fig 5 3 Correct position of the supporting points Fig 5 2 Correct position of the supporting points...

Страница 25: ...h and safety regulations when handling suspended loads Hoist the linear axes only at the designated points Secure machinery and machine parts against tilting Secure the linear axes as described in the...

Страница 26: ...ence edge NOTE Please note the support spacing for each of the axis sizes see Section 6 1 1 Maximum support spacing for linear axes HM S and HT S in self supporting applications Not only the end block...

Страница 27: ...mounted on multiple supports on a stable sub construction The maximum support spacing L is a function of the acting force and can be determined from the following diagrams In the case of multi axis sy...

Страница 28: ...nd HD4 must be used at each mounting point The required number of T nuts depends on the external load To calculate the required number the load values listed in Table 6 1 clamping force per T nut perm...

Страница 29: ...mber of T nuts for securing the axis and recommended spacing of mounting points on long axes linear modules HM S Size Minimum number of T nuts LNY mm Recommended distance LNX mm Thread size Screw tigh...

Страница 30: ...al load safely The distances between the mounting points are to be selected depending on the load situation The recommended distances LNX listed in Table 6 2 are only reference values 6 1 4 Assembly w...

Страница 31: ...per T nut N FA_perm 1 N Art no T nuts 10 pcs HT100S 8 80 500 M5 4 5 5 400 500 20 000529 HT150S 8 120 600 M6 10 1 10 200 1 750 20 000531 HT200S 12 160 800 M8 24 6 18 600 5 000 20 000534 HT250S 16 210...

Страница 32: ...operating force in tension direction per clamping profile must be taken into account Don t drop below the minimum number of clamping profiles specified in Table 6 3 The distances between the mounting...

Страница 33: ...profiles depends on the external load To calculate the required number the load values listed in Table 6 4 clamping force per clamping profile permissible axial operating force in tension direction pe...

Страница 34: ...0520 HT250S 6 270 290 1 000 M8 18 5 17 000 5 000 20 000520 1 Permissible axial operating force in tension direction per pair of clamping profiles 6 2 Mounting the imposed load The spacings of the thre...

Страница 35: ...ounting the limit switches The limit switches are available as an N C or N O contact The limit switch can be secured directly in the limit switch groove T groove with the provided M3 bolts and nuts Th...

Страница 36: ...o end positions at stroke 0 and stroke max and must be mounted on the same side as the limit switches Place the damping element at the carriage Using the enclosed M3 bolts secure the damping element l...

Страница 37: ...e Tighten the bolts for the damping element The tightening torque is 1Nm If a second limit switch has been installed Move the carriage until the damping element is above the second limit switch and ch...

Страница 38: ...e Screw tightening torque for clamping hub Nm HM040S 1 9 HM060S 5 0 HM080S 14 01 HM120S 14 0 1 Special version with 24mm clamping diameter 10Nm Size Screw strength class Thread size Screw tightening t...

Страница 39: ...depressing the elastomer insert Fig 6 31 Mounting the clamping hub and the coupling housing KB on the HM S linear axis L1 Using four bolts mount the coupling housing KB so that it lies flat See Table...

Страница 40: ...ng distance based on measurement L2 when there is no coupling housing Size Screw strength class Thread size Screw tightening torque Nm HM040S 8 8 M4 3 0 HM060S 8 8 M5 5 9 HM080S 8 8 M6 10 1 HM120S 8 8...

Страница 41: ...de of the motor adapter plate AM By moving the carriage shift the clamping hub to the position in which the screw s of the clamping hub can be reached through the bore HM040S HM080S Tighten the clampi...

Страница 42: ...crew 3 into the motor flange until the bolt s head lies flat Mount the motor 4 through the back of the housing as depicted in Fig 6 37 The length of the mounting bolts 5 for the specific motor must no...

Страница 43: ...to confirm an adequate safety distance between the pulley s flanged wheel and the motor flange as depicted in Fig 6 39 Working in a criss cross fashion and in 3 steps tighten the clamping screws of t...

Страница 44: ...pulley and housing Motor flange Motor Axis Pulley motor side Pulley axis side Housing wall HM040S HM060S 1 5mm HM080S HM120S 2 5mm HM040S HM060S 1mm HM080S HM120S 1 5mm Make sure that the axes are not...

Страница 45: ...Hz M Application based motor drive torque Nm X Factor for calculating the belt frequency Nm Hz2 see Table 6 15 Fig 6 40 Setting the belt frequency Fig 6 41 Mounting the belt drive cover plate f 10 M X...

Страница 46: ...Table 6 16 and Table 6 17 must be used for mounting the coupling assembly Size Screw tightening torque for clamping hub Nm HT100S 5 0 HT150S 14 01 HT200S 14 01 HT250S 14 0 1 Special version with 24mm...

Страница 47: ...g the elastomer insert HT150S HT200S Fig 6 44 Mounting the clamping hub and the coupling housing KB on the HT S linear table L1 Using four bolts mount the coupling housing KB so that it lies flat See...

Страница 48: ...ling distance based on measurement L2 when there is no coupling housing Size Screw strength class Thread size Screw tightening torque Nm HT100S 8 8 M5 5 9 HT150S 8 8 M6 10 1 HT200S 8 8 M6 10 1 HT250S...

Страница 49: ...de of the motor adapter plate AM By moving the carriage shift the clamping hub to the position in which the screw s of the clamping hub can be reached through the bore HT150S HT200S Tighten the clampi...

Страница 50: ...Push the motor flange towards the linear axis to the stop Through the hole on the housing s face side turn the clamping screw 3 into the motor flange until the bolt s head lies flat Mount the motor 4...

Страница 51: ...g sets to the tightening torque specified in Table 6 23 and Table 6 24 Then repeat the process of tightening the clamping set clamping screws one after the other as per the tightening torques specifie...

Страница 52: ...specified range the mounting bolts 2 can be tightened on the motor flange see Table 6 22 Secure the bolts Again check the preload Tightening the bolts may change this slightly LR 3 Fig 6 53 Setting t...

Страница 53: ...safety reasons measure the voltage in the intermediate circuit and wait until it has fallen below 40V Only qualified personnel may work on electrical installations DANGER 6 8 Electrical connection 6 8...

Страница 54: ...luation system Fig 6 57 Positioning measuring system MAGIC linear axes HM S and HT S Counting direction Fig 6 58 Detailed view of positive direction of movement of the MAGIC encoder Colour of the enco...

Страница 55: ...caused by moving axes and attachments energy chains attachments installed by customer Observe the applicable occupational health and safety regulations Transport to the installation site only by quali...

Страница 56: ...ear axis against being switched on without authorisation Disconnect the power supply of the linear axis Secure the linear axis against being switched back on without authorisation The cleaning and lub...

Страница 57: ...0 0 50 HM060S QE15 G04 0 55 HM080S QH20 G04 0 70 HM120S QH30 G04 0 75 Size Spindle diameter mm Spindle lead mm Lubricant Relubrication quantity cm3 Running performance km HM040S 12 5 G04 0 19 100 10 0...

Страница 58: ...pples are used to lubricate the blocks the middle one the ballscrew Table 7 3 Lubricant quantities for the linear guideway of the linear tables HT S Size Block Lubricant Relubrication quantity cm3 HT1...

Страница 59: ...nmax My Mydynmax Mz Mzdynmax fv Comparable load factor Fy Force acting along the Y axis N Fz Force acting along the Z axis N Mx Torque acting around the X axis Nm My Torque acting around the Y axis Nm...

Страница 60: ...ass NGLI2 NOTE Ensure that only lubricants without solid lubricant particles e g graphite or MoS2 are used NOTE For vertical installation the relubricant quantity is increased by approx 50 NOTE Under...

Страница 61: ...lamp carriage end piece cover strip deflection and slide film Cut the new cover strip to the same length as the one that you have removed Insert the cover strip through the upper opening in the carria...

Страница 62: ...inear Axes HM S and HT S HMS_HTS 01 0 EN 1905 MA Fig 7 4 Installing the cover strip in the carriage Fig 7 5 Cover strip deflection orientation Fig 7 6 Removing mounting the cover strip deflection Fig...

Страница 63: ...s HM S and HT S HMS_HTS 01 0 EN 1905 MA Fig 7 8 Removing mounting the carriage end piece Fig 7 9 Installing the cover strip in the cover strip clamp on the and HM S linear module Fig 7 10 Installing r...

Страница 64: ...ce cover strip deflection cover strip guide and carriage cover e g with ethanol If necessary replace the cover strip guides on the top of the carriage profile and the bottom of the cover strip deflect...

Страница 65: ...ructions Linear Axes HM S and HT S HMS_HTS 01 0 EN 1905 MA Fig 7 11 Removing mounting the carriage cover Fig 7 12 Removing mounting the cover strip deflection Fig 7 13 Removing mounting the cover stri...

Страница 66: ...strip clamp Warning Electric shock or burns by contact with live parts Contact with live parts can result in injuries If the customer installs cables incorrectly the constant motion inside the energy...

Страница 67: ...ce speed Tensions in the system Install axis free of tension check flatness of bearing surface and attached load Wrong drive controller settings Retune and adjust controller settings to the applica ti...

Страница 68: ...how to remedy them see the drive s operating instructions Fault Possible cause Remedy Table 8 1 Table of linear module HM S and linear table HT S malfunctions continuation Motor load rising controlle...

Страница 69: ...el wearing appropriate protective equipment gloves goggles may be assigned to commissioning and setup WARNING Danger from suspended loads or falling parts Lifting heavy loads may damage your health On...

Страница 70: ...ents Unscrew and remove the linear axis The linear axis has now been disassembled Tilting linear axes can cause crushing injuries Secure machinery and machine parts against tilting CAUTION Warning Hea...

Страница 71: ...ta sheets Ensure proper disposal ATTENTION 10 Disposal Fluids Lubricants Dispose of as hazardous waste in an environmentally friendly way Soiled cleaning cloths Dispose of as hazardous waste in an env...

Страница 72: ...pter plate AM Axis motor adapter Motor adapter plate AM Coupling housing KB Fig 11 1 Motor adapter of the linear modules HM S without belt drive Fig 11 2 Motor adapter of the linear tables HT S withou...

Страница 73: ...only Motor only Motor only Motor only Motor only Motor only Table 11 1 Order code for flange type3 HM S linear modules and HT S linear tables HIWIN FRLS100W HW011 FRLS200W HW021 HW031 HW051 HW031 HW0...

Страница 74: ...BE091 BE091 AM8531 BE022 BE051 BE091 BE022 BE051 BE051 BE091 AM8532 BE051 BE091 BE051 BE091 AM8533 BE051 BE091 BE091 AM8041 BE062 BE101 BE062 BE062 BE101 AM8042 BE062 BE101 BE101 AM8043 BE101 BE101 AM...

Страница 75: ...32 SE071 SE071 BSH0703 SE081 SE081 SE081 BSH1001 SE092 SE131 SE092 SE092 SE131 BSH1002 SE131 SE131 BSH1003 SE131 SE131 BSH1004 SE131 BSH1401 SE152 SE152 BMH0701 SE032 SE071 SE032 SE071 SE071 BMH0702 S...

Страница 76: ...elt drive V2 3 See order codes on Page 12 for linear modules HM S and on Page 15 for linear tables HT S Linear axis without belt drive Fig 11 5 Motor connection of HM S linear modules without belt dri...

Страница 77: ...T Length of belt drive see Table 11 5 L RT LH LB LKS 11 2 1 Coupling housing KS for HM S linear modules and HT S linear tables LH LB LKS Fig 11 7 Motor connection of HM S linear modules with belt driv...

Страница 78: ...55 22 0 25 000402 AM8031D AM8031F AM8531D AM8531F 70 31 0 25 000407 HM060S Bosch MSK030B MSK030C 54 22 0 25 000401 MSK040B MSK040C 82 31 0 25 000405 HIWIN FRLS200W FRMS400W 60 31 0 25 000404 Lenze MCS...

Страница 79: ...FRMS750W 80 37 25 000421 Lenze MCS06F41 MCS06F60 MCS06I41 MCS06I60 72 21 25 000417 MCS09D41 MCS09D60 MCS09F38 MCS09F60 86 27 25 000423 MCS12D20 MCS12D41 116 37 25 000430 Schneider BSH0701 BSH0702 BMH0...

Страница 80: ...3L 86 27 25 000440 CMP71S CMP71M CMP71L CMPZ71S CMPZ71M CMPZ71L 116 51 25 000448 CMP80S CMPZ80S 138 56 25 000453 Siemens 1FK7040 1FK7042 87 37 25 000441 1FK7060 1FK7062 1FK7063 116 51 25 000448 1FK708...

Страница 81: ...413 AM8031D AM8031F AM8032D AM8032E AM8032H AM8531D AM8531F AM8532D AM8532E AM8532H 70 27 25 000418 AM8041D AM8041E AM8041H AM8541D AM8541E AM8541H 87 37 25 000424 Bosch MSK040B MSK040C MSK043C 82 27...

Страница 82: ...8 37 25 000442 MSK060B MSK060C 116 51 25 000446 HIWIN FRMS750W 80 37 25 000438 Lenze MCS09D41 MCS09D60 MCS09F38 MCS09F60 MCS09H41 MCS09H60 86 27 25 000440 MCS12D20 MCS12D41 MCS12H15 MCS12H35 116 37 25...

Страница 83: ...side of the axis when NOTE Linear axis Type1 LH LB LRT LA LHA Ratio HM040S V1 72 138 5 40 30 0 36 25 1 HM060S V1 72 138 5 40 30 0 45 80 1 V2 102 171 5 40 30 0 45 80 1 HM080S V1 102 197 0 51 39 0 61 4...

Страница 84: ...r side 2 Elastomer insert 1 Clamping hub one for axis side one for motor side 2 Elastomer insert Fig 11 14 Coupling components for linear modules HM060S and HM120S and linear tables HT100S HT250S 1 2...

Страница 85: ...2 69 25 001262 8 M4 12 5 16 2 2 69 25 001263 9 M4 12 5 18 0 2 68 25 001264 10 M4 12 5 19 7 2 67 25 000968 11 M4 12 5 21 5 2 66 25 001265 12 M4 12 5 23 1 2 65 25 001266 14 M4 12 5 26 4 2 61 25 000969...

Страница 86: ...HT150S Size 6 26 1 15 9 19 6 8 5 11 6 6 10 00 DIN 912 M6 25 001023 0801 120 Size 6 28 0 22 0 19 5 8 0 15 9 0 10 00 DIN 912 M8 25 000519 1 Preferred type for axis mounting Unit mm A A E F D B C G 18 4...

Страница 87: ...xis profile The required number of T nuts depends on the axis length and the load It can be found in Sections 6 1 3 HM S and 6 1 4 HT S Sets are available with ten T nuts Table 12 3 Article numbers an...

Страница 88: ...A D1 D2 Article number 10 pcs HM040S HT100S 4 5 5 8 h6 25 000510 HM060S HT150S 4 6 5 8 h6 25 000511 HM080S HT200S 4 9 0 12 h6 25 000512 HM120S HT250S 4 11 0 15 h6 25 000513 Unit mm Fig 12 5 Dimensiona...

Страница 89: ...switch options Option Article number Limit switch with 100mm cable plug NC 25 000786 Limit switch with 4m cable NC 25 000787 Limit switch with 5m cable NO 25 000788 Fig 12 7 Limit switch for linear mo...

Страница 90: ...7 Damping element The damping element is needed to switch the limit switches at both of the carriage s end positions at stroke 0 and stroke max It can be attached on the left and right of the carriag...

Страница 91: ...of 7 5 m Table 12 10 Article numbers for cover strip Table 12 11 Article numbers for magnetic strip Suitable for linear axis Article number 3m Article number 6m HM040S 25 000535 25 000536 HM060S 25 0...

Страница 92: ...modules B mm Cylinder head screw Square nut Article number HM040S 40 DIN 7984 M4 30 25 000618 HM060S 40 DIN 7984 M4 45 DIN 562 M3 25 000619 HM080S 45 DIN 7984 M5 45 DIN 562 M3 25 000620 HM120S 60 DIN...

Страница 93: ...HM120S 25 000058 HT200S 8 13 0007 HM120B 25 000059 HT250S 8 13 0008 12 14 Toothed belt for belt drive RT Fig 12 17 Toothed belt for belt drive RT Table 12 15 Article numbers for toothed belt Suitable...

Страница 94: ...of delivery Comment 20 000333 Grease gun GN 400C incl set of lubrication adapter and nozzles see Fig 12 18 Grease gun GN 400 C consisting of Grease gun Hydraulic coupling A1 suitable for conical greas...

Страница 95: ...Linear axes HT Picture 20 000325 Standard Standard HT100S Option HT150S HT200S HT250S 20 000538 Option Standard HT150S HT200S HT250S Option HT100S 20 000272 Option Option 12 17 Lubrication fittings an...

Страница 96: ...Axes HM S and HT S HMS_HTS 01 0 EN 1905 MA Article number Type Picture Table 12 19 Lubrication fittings and push in fittings continuation 8 12 0128 90 angled push in fitting 4 M6 0 75 5 15 5 18 4 8 1...

Страница 97: ...s in the following EC Directives 2006 42 EC EC Machinery Directive 2014 30 EU Directive on electromagnetic compatibility EMC 2011 65 EU RoHS Directive on the restriction of hazardous substances A refe...

Страница 98: ...98 Appendix 3 Declaration of Incorporation Assembly Instructions Linear Axes HM S and HT S HMS_HTS 01 0 EN 1905 MA Notizen...

Страница 99: ......

Страница 100: ...9 039 287 43 73 info hiwin it www hiwin it Poland HIWIN GmbH ul Pu awska 405a PL 02 801 Warszawa Phone 48 22 544 07 07 Fax 48 22 544 07 08 info hiwin pl www hiwin pl Switzerland HIWIN Schweiz GmbH Eic...

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