OUTDOOR UNIT
●
Please mount the Outdoor unit on stable ground to prevent vibration
and increase of noise level.
●
Decide the location for piping after sorting out the different types of
pipe available.
●
When removing side cover, please pull the handle after undoing the
hook by pulling it downward.
FINAL
ST
AGE OF INST
ALLA
TION
Insulation And Maintenance Of Pipe Connection
1
●
The connected terminals should be completely sealed with
heat insulator and then tied up with rubber strap.
●
Please tie the pipe and power line together with vinyl tape
as shown in the gure showing the installation of Indoor and
Outdoor units. Then x their position with holders.
●
To enchance the heat insulation and to prevent water
condensation, please cover the outdoor part of the drain hose
and pipe with insulation pipe.
●
Completely seal any gap with putty.
Installation Of Remote Controller
2
Power Source And Operation Test
3
●
The remote controller can be placed in its holder which is
xed on wall or beam.
●
To operate the remote controller at its holder, please ensure
that the unit can receive signal transmitted from the controller
at the place where the holder is to be xed. The unit will beep
when signal is received from the remote controller. The signal
transmission is weaken by the uorescent light. Therefore,
during the installation of the remote control holder, please
switch on the light, even during day time, to determine the
mounting location of the holder.
Power Source
CAUTION
!
●
Please use a new socket. Accident may occur due to the use
of old socket because of poor contact.
●
Please plug in and then remove the plug for 2 – 3 times. This
is to ensure that the plug is completely plugged into the socket.
●
Keep additional length for the power cord and do not render
the plug under external force as this may cause poor contact.
●
Do not x the power cord with U-shape nail.
Operation Test
●
Please ensure that the air conditioner is in normal operating
condition during the operation test.
●
Explain to your customer the proper operation procedures
as described in the user’s manual.
<
IA910: A
>
The remote controller
must be slide in
the remote controller
holder, in the direction
as shown in the gure,
until it hooks at the
lower end of the remote
controller holder.
Preparation of Pipe
1
●
Use a pipe cutter to cut
the copper pipe.
●
Jagged edge will cause leakage.
●
Point the side to be trimmed downwards during trimming to prevent copper
chips from entering the pipe.
●
Before aring, please put on the are nut.
Pipe Connection
2
INST
ALLA
TION OF REFRIGERA
TING PIPES
AND
AIR REMOV
AL
CAUTION
!
WARNING
●
The naked part of the wire core should be 10 mm and
x it to the terminal tightly. Then try to pull the individual
wire to check if the contact is tight. Improper insertion
may burn the terminal.
●
Be sure to use only power cables approved from the
authorities in your country. For example in Germany:
Cable type: NYM 3x1.5mm
2
(Fuse = 16A time delay).
●
Please refer to the installation manual for wire connection
to the terminals of the units. The cabling must meet the
standards of electrical installation.
●
There is a AC voltage of 220-240V between the L and N
terminals. Therefore, before servicing, be sure to remove
the plug from the AC outlet or switch off the main switch.
Checking for the electric source
and the voltage range
●
Before installation, the power source must be checked and
necessary wiring work must be completed. To make the wiring
capacity proper, use the wire gauges list below for the lead-in
from a pole transformer and for the wiring from a switch board
of fuse box to the outlet in consideration of the locked rotor
current.
●
Investigate the power supply capacity and other electrical
conditions at the installation location.
Depending on the model of room air conditioner to be
installed, request the customer to make arrangements
for the necessary electrical work etc.
The electrical work includes the wiring work up the
outlet. In localities where electrical conditions are poor,
use of a voltage regulation is recommended.
●
Install outlet for the room air conditioner within the
reaching range of the line cord.
Cable length
up to
1
6m
up to 15m
up to 25m
Wire cross-section
1.5mm
2
2.5mm
2
4.0mm
2
IMPORTANT
●
THIS APPLIANCE MUST
BE EARTHED.
Procedures of Wiring
!
WARNING
!
CONNECTION OF POWER CORD
WARNING
!
Please face this side (suction
side) of the unit to the wall.
Please remove side cover
when connecting the piping
and connecting cord.
Pull downward
BASE
●
Recommend to use
R410A aring tool.
CAUTION
!
In case of removing are nut of an Indoor unit, rst remove a nut
of small diameter side, or a seal cap of big diameter side will y
out. Prevent water from entering into the piping when working.
Connect the
earth cord
CONDENSED WATER DISPOSAL OF OUTDOOR UNIT
There are holes on the base of Outdoor unit for condensed
water to exhaust.
In order to ow condensed water to the drain, the unit is installed on a
stand or a block so that the unit is 100mm above the ground as shown
gure. Join the drain pipe to one hole.
At rst insert one portion of the hook to the base (Portion A), then pull the
drain pipe in the direction shown by the arrow while inserting the hook
into the base. After installation, check whether the drain pipe cling to the
base rmly.
When Using and Installing In Cold Areas
When the air conditioner is used in low temperature and in snowy
conditions, water from the heat exchanger may freeze on the base surface
to cause poor drainage. When using the air conditioner in such areas, do
not install the bushings. Keep a minimum of 250mm between the drain
hole and the ground. When using the drain pipe, consult your sales agent.
For more details, refer to the installation Manual for Cold Areas.
A
Earth terminal
N
L
C D
Wiring Of The Indoor Unit
●
For wire connection of the Indoor unit, you need to remove
front panel and electrical cover.
Method to remove front panel
●
Refer to “FINAL STAGE OF INSTALLATION – How to Remove
The Front Cover”.
Power supply shall be connected at the rated voltage, otherwise
the unit will be broken or could not reach the speci ed capacity.
Outdoor Unit
GRN + YEL
Strip wires
Power line
Control line
GRN + YEL
Strip wires
Indoor Unit
Detail of cutting the
connecting cord
When removing the
connecting wires for
the Indoor unit, please
remove the low cover
panel in front of the
unit.
●
If you cannot attach the side plate due
to the connecting cord, please press the
connecting cord in direction to the front
panel to x it.
●
Be sure that the hooks of the side plate is
xed in certainly. Otherwise water leakage
may occur and this causes short circuit or
faults.
●
The connecting cord should not touch to
service valve and pipes. (It becomes high
temperature in heating operation.)
Wiring of The Outdoor Unit
●
Please remove the side plate for wire connection.
Fuse Capacity
16A time delay fuse
How to remove the Front Cover
1 Remove the front panel.
●
Pull up the front panel
by holding it at both lower
sides with both hands.
●
When the front panel full
open, pull the inner part of
the right arm outward and
pull the panel forward while
closing it gradually.
2 Remove the pre- lters.
●
Push upward to release the claws and pull out the Pre-
lter.
3 After removing two caps and two screws, rotate the
horizontal louver towards you a bit. Then, pull the center
of the front cover to release the claws.
4 Pull the side faces (lower sections) of the front cover
towards you as shown in the gure and remove the cover.
How to attach the Front Cover
1
Check to ensure that the drain pan is securely attached.
2
To install the front cover onto the unit, push two points
from the center to lock the two claws in the direction as
shown in the image below. Then, hook the four claws at
upper side of the front cover securely.
3
Tighten the two screws, then attach the two caps.
4
Install the pre- lters.
5 Slide the shafts on the left then on the right arms of the
front panel along the step on the front cover. Please insert
the shafts into the holes untill they stop. After checking
the shafts are securely inserted, close the front panel.
Method to remove the low cover
●
Pull the cover at
1
and
2
in the directions as shown
by arrows to remove the
cover.
After remove the screw
and cover, and put the
connecting cords and x
the cover with screw.
DRAIN PIPE
[For all optional part, please refer catalog for part number]
As for connecting to H-Link, a separately purchased
RAC Adapter is required.
●
To install the wiring the electrical box cover must be opened.
●
Connect the connector of RAC adapter to CN7.
●
Assemble back the cover of electrical box.
●
Please refer to the respective user manual of RAC Adapter
for further details.
●
Please be careful not to damage lead wires by edge of
plate when connecting the optional parts.
[For all optional part, please refer catalog for part number]
Connection to the electrical box:
●
Remove the cover of electrical box.
●
Connect the connector of wired remote controller to CN9.
●
Assemble back the cover of electrical box.
●
Please refer to the respective user manual of wired remote
controller for further details.
●
Please be careful not to damage lead wires by edge of
plate when connecting the optional parts.
WIRED REMOTE CONTROLLER
H-LINK
How To Connect The Optional Parts
(RAC Adapter, Wired Remote Control)
CN7
RAC Adapter cord
CN9
Wired remote
controller cord
100 mm
ABOVE
BUSH
BUSH
DRAIN PIPE
Trimming tool
Copper pipe
Die
Die
Copper pipe
Flare nut
Torque
wrench
Wrench
Removal Of Air From The Pipe And Gas Leakage Inspection
Gas Leakage Inspection
Please use gas leakage detector to check if leakage occurs
at the connection of Flare nut as shown on the right.
If gas leakage occurs, further tighten the connection to stop
leakage. (Be sure to use R410A detector)
3
AIR REMOV
AL
When the meter reaches - 101KPa
(-76cmHg) during pumping, fully
tighten the shuttle.
Closed
R410A
Valve
Charge hose
Vacuum pump
adapter
When pumping starts, slightly loosen the
are nut to check of air sucked in. Then
tighten the are nut.
Lo
Hi
Vacuum
pump
Manifold valve
Meter showing pressure
Valve
Procedures of using Vacuum Pump for Air Removal
As shown in right gure, remove the cap of
valve core. Then, connect the charge hose.
Remove the cap of valve head. Connect the
vacuum pump adapter to the vacuum pump
and connect the charge hose to the adapter.
Fully tighten the “Hi” knob of the manifold
valve and completely unscrew the “Lo” knob.
Run the vacuum pump for about 10~15
minutes, then completely tighten the “Lo” knob
and switch off the vacuum pump.
2
Completely unscrew the spindle of the
service valve (at 2 places) in anti-clockwise
direction to allow the ow of refrigerant (using
Hexagonal Wrench key).
Re-cap the service valve and tighten using
wrench. Check the cap’s periphery if there is
any gas leakage. The task is then completed.
Remove the charge hose and tighten the cap
of valve core. Check the cap’s periphery if
there is any gas leakage.
4
5
1
3
Cap of valve head
Cap of valve head
The body of
service valve
Hexagonal
Wrench Key
Cap of valve
core
Outer
Diameter
mm (inch)
6.35 (1/4")
9.52 (3/8")
12.70 (1/2")
15.88 (5/8")
1.0 ~ 1.5
1.0 ~ 1.5
1.0 ~ 1.5
1.0 ~ 1.5
Clutch type
A (mm)
1.5 ~ 2.0
1.5 ~ 2.0
1.5 ~ 2.5
1.5 ~ 2.5
Wing nut type
Thickness
(mm)
0.8
0.8
0.8
1.0
0.0
~
0.5
0.0
~
0.5
0.0
~
0.5
0.0
~
0.5
Flare tool for R410A
Clutch type
Conventional are tool
Outer
dia.of pipe
6.35 (1/4")
9.52 (3/8")
12.70 (1/2")
15.88 (5/8")
6.35 (1/4")
9.52 (3/8")
12.7 (1/2")
Valve
head cap
Torque N·m
(kgf
·
cm)
14.0 – 18.0 (140 – 180)
33.0 – 42.0 (330 – 420)
50.0 – 62.0 (500 – 620)
63.0 – 77.0 (630 – 770)
19.6 – 24.5 (200 ~ 250)
19.6 – 24.5 (200 ~ 250)
29.4 – 34.3 (300 – 350)
12.3 – 15.7 (125 ~ 160)
Small dia. side
Large dia. side
Valve core cap
Small dia. side
Large dia. side
Indoor Unit
Outdoor Unit
Connecting Cord
Connecting Cord
Wired remote controller
RAC Adapter
Insulation material for pipe connection
Putty
Putty
Sleeve of
protection pipe
Screw (2 pieces)
Remote
Controller
Holder
Remote
Controller
Claw
View A
View A
Hole
Shaft
Front panel
Pre- lter
Horizontal louver
Cap
Screw
Claw
After insertion
Before insertion
Claws
Screw
Cap
Front cover
CAUTION
Outdoor supply cords shall not be lighter
than polychloroprene sheathed exible cord
with code designation 60245 IEC 57.
IMPORTANT
(EN2) INS RAK-50PPA-RAC-50WPA 1
1/17/13 5:27 PM
