Names of Outdoor Components
s
The refrigerating machine oil is
easily affected by moisture. Use
caution to prevent water from
entering the cycle.
s
The difference in height between
the indoor and outdoor unit
should be kept below 10m.
s
The connecting pipe, no matter
big or small, should all be
insulated with insulation pipe and
then wrapped with vinyl tape.
(The insulator will deteriorate if
it is not wrapped with tape).
The connection of insulated
drain hose.
Inner diameter 16mm
Please use insulated drain
hose for the indoor piping
(commercial product)
give clearance as wide as possible
Maximum pipe length 20m
Minimum pipe length 3m
50mm
above 200mm
300mm
750
500
792
500
340
320
10
12
39
146
above
above
1
2
1
The Outdoor unit must be mounted at a location which can support heavy
weight. Otherwise, noise and vibration will increase.
s
s
The air blown out of the unit should not point directly to animals or
plants.
s
The clearances of the unit from top, left, right and front are specified in figure
below . At least three of the above sides must be open air .
s
Be sure that the hot air blown out of the unit and noise do not disturb the
neighbourhood.
s
Do not install at a location where there is flammable gas,steam, oil and smoke.
s
The location must be convenient for water drainage.
s
Place the Outdoor unit and its connecting cord at least 1 m away from the antenna
or signal line of television, radio or telephone. This is to avoid noise interference.
A circuit breaker must be installed in the house distribution box for the direct
connected power supply cables to the outdoor unit. In case of other installations
a main switch with a contact gap or more than 3mm has to be installed.
Without a circuit breaker, the danger of electric shock exists.
Do not install the unit near a location where there is flammable gas.
The outdoor unit may catch fire if flammable gas leaks around it.
Please ensure smooth flow of water when installing the drain hose. Improper
installing may wet your furniture.
An IEC approved power cord should be used. Power cord type: NYM.
WARNING
s
CAUTION
CAUTION
s
s
s
s
THE CHOICE OF MOUNTING SITE
(Please note the following matters and obtain permission from customer before installation.)
FOR SERVICE PERSONNEL ONLY
SAFETY PRECAUTION
s
The contents of this section are vital to ensure safety. Please pay special attention to the following sign.
WARNING
.......... Incorrect methods of installation may cause death or serious injury.
CAUTION
.......... Improper installation may result in serious consequence.
Make sure to connect earth line.
This sign in the figures indicates prohibition.
Be sure that the unit operates in proper condition after installation. Explain to customer the proper operation and maintenance of
the unit as described in the user' s guide. Ask a customer to keep this installation manual together with the instruction manual.
WARNING
s
Please request your sales agent or qualified technician to install your unit. Water leakage, short circuit or fire may occur if you do the
installation work yourself.
s
Please observe the installation stated in the installation manual during the process of installation. Improper installation may cause
water leakage, electric shock and fire.
s
Make sure that the units are mounted at locations which are able to provide full support to the weight of the units. If not, the units may
collapse and impose danger.
s
Observe the rules and regulations of the electrical installation and the methods described in the installation manual when dealing
with the electrical work. Use cables which are approved official in your country. Be sure to use the specified circuit. A short circuit and
fire may occur due to the use of low quality wire or improper work.
s
Be sure to use the specified cables for connecting the indoor and outdoor units. Please ensure that the connections are tight after the
conductors of the wire are inserted into the terminals to prevent the external force is being applied to the connection section of the
terminal base. Improper insertion and loose contact may cause over-heating and fire.
s
Please use the specified components for installation work. Otherwise, the unit may collapse or water leakage, electric shock, fire or
stronger vibration may occur.
s
Be sure to use the specified piping set for R410A,R32. Otherwise, this may result in broken copper pipes or faults.
s
When installing or transferring an air conditioner to another location, make sure that air other than the specified refrigerant (R32)
does not enter the refrigeration cycle. If other air should enter, the pressure level of the refrigeration cycle may increase abnormally
which could result in a rupture and injury.
s
Be sure to ventilate fully if a refrigerant gas leak while at work. If the refrigerant gas comes into contact with fire, a poisonous gas may occur.
s
After completion of installation work, check to make sure that there is no refrigeration gas leakage. If the refrigerant gas leaks into the
room, coming into contact with fire in the fan-driven heater, space heater, etc., a poisonous gas may occur.
s
Unauthorized modifications to the air conditioner may be dangerous. If a breakdown occurs please call a qualified air conditioner
technician or electrician. Improper repairs may result in water leakage, electric shock and fire, etc.
s
Be sure to connect the earth line from the power supply wire to the outdoor unit and between
the outdoor and indoor unit. Do not connect the earth line to the gas tube, water pipe, lighting rod or the earth line of the
telephone unit. Improper earthing may cause electric shocks.
s
When finishing the refrigerant collection (pumping down), stop the compressor and then remove the coolant pipe.
If you remove the refrigerant pipe while the compressor is operating and the service valve is released, air is sucked and a
pressure in the freezing cycle system will build up steeply, causing an explosion or injury.
s
When installing the unit, be sure to install the refrigerant pipe before starting the compressor.
If the refrigerant pipe is not installed and the compressor is operated with the service valve released, air is sucked and the
pressure level of the refrigeration cycle may increase abnormally which could result in a rupture and injury.
The electric cables should neither be reworked nor added. Make sure to use an exclusive circuit breaker.
Otherwise fire or electric shock might occur by connection failure, isolation failure or over current.
Make sure to connect cables to terminal properly and terminal cover should close firmly.
Otherwise, over heating at terminal contact, fire or electric shock might occur.
Make sure that there is no dust on any connected points of electric cables and fix firmly.
Otherwise, fire or electric shock might occur.
s
s
s
The clearances of the
unit from top, left, right
and front are specified
in figure below. At least
three of the above sides
must be open air.
For outdoor unit installation,allow
at least 2 sides of space around
the unit to ensure ventilation flue.
200mm
above
s
Please mount the Outdoor unit of stable ground to prevent vibration and increase of noise level.
s
Decide the location for piping after sorting out the different types of pipe available.
s
When removing side cover, please pull the handle after undoing the hook by pulling it downward. Reinstall the side cover in the
CONDENSED WATER DISPOSAL OF OUTDOOR UNIT
s
There is holes on the base of Outdoor unit for condensed water to exhaust.
s
In order to flow condensed water to the drain, the unit is installed on a stand or a block so that the unit is 100mm above the
ground as shown figure. Join the drain pipe to one hole.
s
After installation, check whether the drain pipe clings to the base firmly.
s
Install the outdoor unit horizontally and make sure that condensate drains away.
s
In case of using in chilly area
pecially, in case that there are many snows by very cold in chilly area, condensed water freezes
on the base and may result not to drain. In this case, please remove the bush and the drain pipe at the bottom of unit.(Left and
center near discharge portion of air, each 1 place).It becomes smooth drain.Ensure that the distance from the drain hole to
the ground is 250 mm or more.
CAUTION
s
Do not touch the suction port, bottom surface,or aluminum fin of the outdoor unit.Failure to do so
may cause an injury.
above
100mm
above
100mm
Pull downward
Pull downward
re verse order of the removal.
Dimension of Mounting
Stand of the Outdoor unit
(unit : mm)
RAC-18/25/35WP
E
330
310
(10)
(10)
10
35
50
12
125
Mounting Stand
Mounting Stand
RAC-42/50WP
E
DRAIN PIPE
DRAIN HOLE
BASE
Outer diameter :
16 mm or more
Outer diameter :
16 mm or more
BUSH
Push Push
DRAIN HOLE
RAC-18/25/35WP
E
Please face this side
(suction side) of the
unit to the wall.
Please remove side cover
when connecting the piping
and connecting cord.
Please face this side(suction
side) of theunit to the wall.
Please remove side
cover when connecting
the piping and connecting
cord.
RAC-42/50WP
E
DRAIN PIPE
DRAIN HOLE
BASE
BUSH
2
BUSH
Figure showing the Installation of Outdoor Unit.
57
Air outlet
When“ heating”operation is performed,
cool air blows and when “cooling” or
“dehumidifying” operation is performed,
warm air blows.
Drain hose
Drains the dehumidified water from the indoor unit to the
outdoor during “cooling” or “dehumidifying” operation.
Piping and Wiring
Air inlets (Rear and left sides)
About the outdoor unit:
s
When “Stop” is selected during operation
of the indoor unit, the fan of the outdoor
unit continues turning for 10 to 60
seconds to cool the electric parts down.
s
In heating operation, condensate or
water due to defrosting will flow.
Do not cover the drain port of the outdoor
unit because such water may freeze in
the chilly area.
s
When the outdoor unit is hung on the
ceiling, install the bush and drain pipe
on the drain port and drain water.
give clearance as wide
as possible
OUTDOOR UNIT
MODEL
EN
1
WARNING
E OF INST
G
A
FINAL ST
N
OI
T
A
ALL
Power Source And Operation Test
Power Source
WARNING
s
Never remodel the power plug nor extend the long-distance
cord.
s
Keep additional length for the power cord and do not render
the plug under external force as this may cause poor contact.
s
Do not fix the power cord with U-shape nail.
s
The power cable easily generates heat. Do not bring the
cable together with a wire or vinyl tie.
Operation test
s
Please ensure that the air conditioner is in normal operating
condition during the operation test.
s
Explain to your customer the proper operation procedures as
described in the user' s manual.
s
If the indoor unit won't operate, check the cable for correct
connection.
s
Turn on the lamp in the room where the indoor unit is installed
and check the remote controller for normal operation.
s
THIS APPLIANCE MUST BE EARTHED.
WARNING
Wiring of the Outdoor Unit
s
Please remove the side cover for wire connection.
Checking for the electric source and the voltage range
s
Before installation, the power source must be checked and necessary wiring work must be completed.
To make the wiring capacity proper, use the wire gauge list below for the wiring from house distribution
fuse box to the outdoor unit in consideration of the blocked rotor current.
s
Investigate the power supply capacity and other
electrical conditions at the installing location.
Depending on the model of room air conditioner to be
installed, request the customer to make arrangements
for the necessary electrical work etc.
The electrical work includes the wiring work up the
outdoor unit. In localities where electrical conditions
are poor, use of a voltage regulation is recommended.
s
Install outdoor for the room air conditioner within the
reaching range of the line cord.
WARNING
s
The naked part of the wire core should be 10mm fix it to the terminal tightly. Then
try to pull the individual wire to check if the contact is tight. Improper insertion may
burn the terminal.
s
Be sure to use only wire specified for the use of air-conditioner.
s
Please refer to the manual for wire connection and the wiring technique should
meet the standard of the electrical installation.
s
There is an AC voltage drop between the LN terminal if the power is on. Therefore,
be sure to remove the plug from its socket.
s
Please exchange the blown-out fuse after making sure the right connection.
WARNING
Outer
Diameter (Ø)
For R22 tool
6.35 (1/4")
1.0
9.52 (3/8")
1.0
0 - 0.5
0 - 0.5
0 - 0.5
1.0
12.7 (1/2")
cover
L N 1 2 3
cover
L N 1 2 3
Copper pipe
Trimming tool
Before flaring, please put on the flare nut.
A
Die
Die
Copper pipe
s
Please use
exclusive tool for
refrigerant R410 .
2
Please be careful when bending
the copper pipe.
Screw in manually while adjusting
the center. After that, use a torque
wrench to tighten the connection.
Torque
wrench
Flare nut
Wrench
3
Remove of Air From The Pipe And Gas Leakage Inspection
AL
V
REMO
AIR
Procedures of using Vacuum Pump for Air Removal
As shown in right figure, remove the cap
of valve core. Then, connect the charge
hose. Remove the cap of valve head.
Connect the vacuum pump adapter to the
vacuum pump and connect the charge
hose to the adapter.
1
Fully tighter the "Hi" shuttle of the manifold
valve and completely unscrew the "Lo"
shuttle. Run the vacuum pump for about
10-15 minutes, then completely tighten the
"Lo" shuttle and switch off the vacuum
pump.
s
Loosen the spindle of the service valve
with small diameter by 1/4 turn and
tighten the spindle immediately after 5
to 6 seconds.
s
Remove the charging hose from the
service valve.
2
Completely unscrew the spindle of the
service valve (at 2 places) in anticlockwise
direction to allow the flow of refrigerant
(using Hexagonal Wrench key).
3
Tighten the cap of valve head. Check the
cap's periphery if there is any gas leakage.
The task is then completed.
4
The body of service valve
Cap of
valve core
Hexagonal wrench Key
Cap of valve head
Gas leakage inspection
Please use gas leakage detector to check if leakage occurs at
connection of Flare nut as shown on the right.
If gas leakage occurs, further tighten the connection to stop leakage.
1
Preparation of Pipe
s
Use a pipe cutter to cut the copper pipe and remove burr.
Cap of valve
head
When the meter reaches - 101KPa
(-76cmHg) during pumping fully
tighten the shuttle.
Meter showing
pressure
Closed
R410A,R32
Manifold
valve
Vacuum
pump
Valve
Charge
hose
Vacuum
pump
adapter
When pumping starts, slightly
loosen the flare nut to check of
air sucked in. Then tighten the
flare nut.
Valve
s
Remove burr and jagged edge will cause leakage.
s
Point the side to be trimmed downwards during
trimming to prevent copper chips from entering
the pipe.
CAUTION
s
s
s
s
s
Leave some space in the connecting cord for maintenance purpose and be
sure to secure it with the cord band.
Secure the connecting cord along the coated part of the wire using the cord
band.Do not exert pressure on the wire as this may cause overheating or fire.
If you cannot attach the side plate due to the connection cord, please press the connecting
cord in the direction to the front panel to fix it.
Be sure that the hooks of the side cover fixed in certainly. Otherwise water leakage may occur
and this causes short circuit or faults.
The connecting cord should not touch to service valve and pipes.
(it becomes high temperature in heating operation.)
CONNECTION O
PO
F
WER CORD
s
s
s
N OF REFR
OI
T
ALLA
ST
NI
IGERA
TING PIPES A
AV
O
R REM
ND AI
L
CAUTION
s
In case of removing flare nut of a indoor unit, first remove a nut of small
diameter side, or a seal cap of big diameter side will fly out. Free from
water into the piping when working.
s
Be sure to tighten the flare nut to the specified torque with a torque wrench.
If the flare nut is overtightened, the nut may be split after a long period has
passed, and may cause a refrigerant leak.
Procedures of Wiring
160mm
10mm
100mm
1
2
3
Connecting cord
Strip
wires
Green +
Yellow
20mm
Outdoor Unit
Indoor Unit
Connecting Cord
AC 220-230V
1ø 50Hz
1 2 3
1 2 3
Detail of Cutting the Connecting Cord
Outdoor Unit
Wire length
2
IMPORTANT
Fuse Capacity
RAC-18/25/35WP
RAC-42/50WP
E
25A time delay fuse
Wire cross-section
Pipe Connection
Cord band
Cord band
6.35 (1/4")
9.52 (3/8")
12.7 (1/2")
6.35 (1/4")
9.52 (3/8")
13.7-18.6 (140 - 190)
34.3-44.1 (350 - 450)
44.1-53.9 (450 - 550)
19.6-24.5 (200 - 250)
19.6-24.5 (200 - 250)
12.7 (1/2")
29.4-34.3 (300 - 350)
12.3-15.7 (125 - 160)
Small diameter side
Outer diameter
of pipe (ø)
Large diameter side
Small diameter side
Large diameter side
Valve core cap
Torque N·m
(kgf·cm)
Valve
head cap
For R410A,R32 tool
A (mm) Rigid Flaring Tool
1.5mm
2
2.5mm
2
4.0mm
up to 6m
up to 15m
up to 20m
A,
L N
E
15A time delay fuse
Selecting the installation location: Suitable location that will reduce the impact
from rain and direct sun that may affect the unit performance.
Besides,ventilation must be good and clear of obstruction .
<0018833
B
>
above
100mm
R32
s
Never install a drier to this R32 unit in order to guarantee its lifetime.
This appliance is filled with R32.
Read the safety precautions carefully before operating the unit.
R410A R32)
RAC-18/25/35WP
E
RAC-42/50WP
E
RAC-18/25/35WP
E
RAC-42/50WP
E
MODEL
GWP
RAC-18WP
E
RAC-25WP
E
RAC-35WP
E
RAC-42WP
E
RAC-50WP
E
REFRIGERANT INFORMATION
Refrigerant
Refrigerant
(kg)
t C O 2 eq.
R32:0.870
0.587
R32:1.050
0.709
675
675
R32
No.
Item
Qty
Drain Pipe
1
1
1
2
2
Bush
Bush
Bush
(18/25/35WP
E
)
(42/50WP
E
)
841
877
When the fuse (F5 or F6) has been blown out by the improper connection of power
cable, it can be restored by exchanging the fuse (service part No.HWRAC-50NX2 A52).
RAC-18WPE
RAC-25WPE
RAC-35WPE
RAC-42WPE
RAC-50WPE
Earth
terminal
Earth
terminal
