-6-
• Filling special grease (for the hammer and hammer drill)
Connecting Rod
[24]
side in the Crank Case
[44]
: 35 g
• Applying special grease (for the hammer and hammer drill)
Inner circumferences on the Piston
[23]
side of the Connecting Rod
[24]
, sliding portion of the Second
Hammer
[12]
, sliding portion of the Striker
[20]
, O-ring
[21]
mounted on the Striker
[20]
and Piston
[23]
,
O-ring (A)
[15]
of the Piston
[23]
, and lip portions along the inner circumference of the Oil Seal
[35]
and
Damper
[14]
• Filling Hitachi Motor Grease No. 29
First Gear
[45]
side and Gear Cover Ass’y
[48]
side in the Crank Case
[44]
: 10 g in total
• Applying Hitachi Motor Grease No. 29
Needle Bearing M661
[46]
and pinion portion of the Armature
[52]
• Applying Doubrex 251
Damper Washer
[13]
, inner circumference of the Second Hammer
[12]
, around the Hammer Holder
[2]
,
inner circumference of the Hammer Holder
[2]
, and Retainer Damper
[1]
• Applying Molub-Alloy No. 777-1
Inner circumference of the Needle Bearing
[25]
Apply screw locking agent TB1401 to all hex. socket head bolts M5 and M6.
NOTE: Be sure to apply screw locking agent (Three Bond TB1401) to the threads during
reassembly. Otherwise, any bolt loosened due to vibration may damage the tool body.
M6
• Seal Lock Hex. Socket Hd. Bolt M6 x 35
[43]
and Seal Lock Hex. Socket Hd. Bolt M6 x 20
[49]
(For mounting the housing and crank case) ------------ 9.8 ± 0.98 N•m (100 ± 10 kgf•cm)
• Hex. Socket Hd. Bolt (W/Flange) M6 x 25
[8]
(For mounting the cylinder case) -------------------------- 12.7 N•m (130 kgf•cm)
M5
• Hex. Socket Hd. Bolt (W/Flange) M5 x 12
[41]
(For mounting the hood) ------------------------------------- 3.92 ± 0.49 N•m (40 ± 5 kgf•cm)
• Hex. Socket Hd. Bolt (W/Flange) M5 x 16
[28]
(For mounting the handle) ----------------------------------- 5.88 ± 0.98 N•m (60 ± 10 kgf•cm)
• Hex. Socket Hd. Bolt (W/Flange) M5 x 16
[28]
(For mounting the crank cover) ---------------------------- 7.84 N•m (80 kgf•cm)
M4
• Seal Lock Hex. Socket Hd. Bolt M4 x 8
[40]
(For mounting the valve cover) ----------------------------- 4.41 ± 0.49 N•m (45 ± 5 kgf•cm)
• Tapping screw (w/flange) D5 ------------------------------- 2.94 ± 0.49
N•m (30 ± 5 kgf•cm)
• Tapping screw (w/flange) D4 ------------------------------- 1.96 ± 0.49 N•m (20 ± 5 kgf•cm)
+
30
0
+
2.94
0
+
1.96
0
+
20
0
Application of lubricant
Tightening torque