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Mounting the clutch washer
Clutch Washer
[136]
Worm
[138]
Rim Sprocket
[135]
Needle Bearing
[134]
Clutch Housing
[133]
Clutch
[131]
Clutch Washer (B)
[132]
Crank Shaft
[83]
Clutch Washer
[136]
Worm
[138]
Place the Clutch Washer
[136]
on the protrusion
of the Worm [138] before assembly.
Protrusions
6. Disassembly and reassembly of the magneto rotor
[Tools required]
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J-363 jig (No.6694822) (8 x 120 handle)
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J-357 (No.6695737) (center bolt)
Ɣ
J-356 jig (No.6695736) (complete rotor extraction tool)
Ɣ
J-365 jig (No.6695739) (stepped bolt 5 mm)
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Socket wrenches (10 mm and 13 mm)
Ɣ
M8 nut
(1) Disassembly
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Use a 10-mm socket wrench to remove the two Step Bolts
[174]
. Then remove the two Shims
[173]
,
two Starter Pawls
[172]
, two Starter Pawl Springs
[170]
, and two Washers 0.8
[171]
.
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Use a 13-mm socket wrench to remove Flange Nut M8
[112].
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With the screw end face of the Crank Shaft
[83]
made
flush with the upper face of a commercially available
M8 nut, rotate the J-363 jig (8 x 120 handle) in the
arrow direction and tighten the J-357 jig (center bolt)
as shown in the illustration on the right. Then remove
the Magneto Rotor
[169]
.
(2) Reassembly
Reassembly can be conducted by reversing the
disassembly procedure. However, special attention
should be given to the following items.
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Before mounting the Magneto Rotor
[169]
, degrease
the tapered section of the Magneto Rotor
[169]
, as
well as the threads and tapered section of the Crank
Shaft
[83]
.
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When removing the Magneto Rotor
[169]
or Ignition
Coil
[166]
, adjust the clearance between the Magneto
Rotor
[169]
and Ignition Coil
[166]
as per “7.
Adjustment of clearance between the magneto rotor
and ignition coil.”
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After reassembly, check the operation of the Starter Pawl
[172]
.
J-363 jig (8 x 120 handle)
J-357 (center bolt)
Magneto Rotor
[169]
J-356 jig
(complete rotor
extraction tool)
J-365 jig
(stepped bolt 5 mm)
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Removing the magneto rotor