-11-
Clutch
[131]
Clutch Washer (B)
[132]
Clutch Housing
[133]
Needle Bearing
[134]
Rim Sprocket
[135]
Clutch Washer
[136]
Seal Lock Screws M4 x 10
[16]
Oil Pump Cover
[137]
Worm
[138]
Oil Pump
[30]
Oil Pipe
[29]
Clip
[31]
Machine Screw M4 x 16
[28]
Air Vent Valve (B)
[140]
Ɣ
Clutch and oil pump
Air Vent Sponge
[139]
5. Disassembly and reassembly of the clutch and oil pump
[Tools required]
Ɣ
J-361 jig (No.6698723) (clutch puller)
Ɣ
Phillips screwdriver
(1) Disassembly
Ɣ
Align the pawl of the J-361 jig (clutch puller) with the Clutch
[131]
,
and then use an impact driver to turn it in the arrow direction as
shown in the illustration on the right to remove the Clutch
[131]
.
Remove Clutch Washer (B)
[132]
, the Clutch Housing
[133]
, Needle
Bearing
[134]
, Rim Sprocket
[135]
, and Clutch Washer
[136]
.
CAUTION: Note that the Clutch [131] is screwed into the Crank
Shaft [83] with left-hand threads. Do not remove Spark
Plug BPM-7A/BPMR7A [46] from the Cylinder [73]. Turn
off the Decomp. [45] (by pulling it toward you).
Ɣ
Remove the three Seal Lock Screws M4 x 10 and
[16]
Oil Pump Cover
[137]
.
CAUTION: The threads of the Seal Lock Screws M4 x 10 [16] may be easily broken. Therefore,
do not tighten the screws too much.
Ɣ
Remove the Machine Screw M4 x 16
[28]
and Clip
[31]
, and then remove the Oil Pipe
[29]
from the Oil
Pump
[30]
. Finally, remove the Oil Pump
[30]
from the main body.
(2) Reassembly
Reassembly can be conducted by reversing the disassembly procedure. However, special attention
should be given to the following items.
Ɣ
Before mounting the Worm
[138]
, apply 0.1 to 0.3 gram of Alvania Grease RL3 to its inner diameter.
Ɣ
Before mounting the Oil Pump
[30]
, apply 0.6 to 1.0 gram of Alvania RL3 on the gear portion of the Worm
[138]
.
Ɣ
Securely engage the Oil Pump
[30]
with the gears of the Worm
[138]
.
Ɣ
Place the Clutch Washer
[136]
on the protrusions of the Worm
[138]
for assembly. (See the illustration
titled “Mounting the clutch washer” on the next page for details.)
Ɣ
Before mounting the Clutch
[131]
, degrease the female threads of the Clutch
[131]
and the threads of
the Crank Shaft
[83]
.
Ɣ
Use the Hitachi 14.4V impact driver to tighten the Clutch
[131]
for about one second, in order to obtain
the specified torque.
CAUTION:
Ɣ
Never tighten excessively. Otherwise, the flange of the Worm [138] may break and
thus inhibit removal.
Ɣ
Run the assembled chain saw and make sure the Clutch [131] is firmly tightened.
Ɣ
Removing the clutch
J-361 jig (clutch puller)
Clutch
[131]