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ELECTRIC POWER STEERING SYSTEM 11-12



Typical parts of the EPS system

In general, EPS system has the following parts:



Steering torque sensor



Motor to generate power torque



EPS system control unit (ECU

）

。



Speed sensor

。



Temperature sensor



Battery voltage sensor



Mechanical reduction transmission

mechanism(Reducer)



Gear/rack type steering gear



Steering rod joint



Ball stud of steering knuckle



Steering shaft and universal joint

■

Construction of EPS

1. Structure chart of EPS

①

Steering Wheel

②

Reducer

③

Motor

④

Steering transmission shaft

⑤

Universal Joint

⑥

Tie Rod Joint

⑦

Tie Rod

⑧

Steering Knuckle

⑨

Steering Gear

The Meter is an important part of the UTV.

The Meter works together with the EPS system and

monitors working condition of the EPS system.

Faults can be displayed by a fault indicator light and fault

indicator of EPS system, so the driver can acknowledge

faults of the EPS in time and take some measures to keep

himself/herself safe.

When a fault occurs on the EPS system, a fault indicator

light will be on. At the same time, the fault indicator of EPS

system will display the fault code for maintenance.

①

Fault indicator light of EPS system

Fault code diagram

No.

Fault

code

Fault style

Fault indicator

light of EPS

system

F00001

1#fault of steering

torque sensor

lit

F00002

2#fault of steering

torque sensor

lit

F00006 ECU overheating

lit

F00005

low voltage battery

alarm

lit

F00003

Dynamic motor without

power alarm

lit

F00011

Fault

speed

sensor

lit

F00010 ECU non-working

lit

Содержание STRIKE 1000

Страница 1: ...lds the copy right No publishing and reprinting without permission READ THIS MANUAL CAREFULLY For questions regarding this UTV please contact HISUN at 972 446 0760 hisunmotors com Rev 07231501 No one...

Страница 2: ...tions in this manual will provide the knowledge needed to have safe operation and longevity of the UTV For questions regarding this UTV please call 972 446 0760 IMPORTANT SAFETY MESSAGES READ THIS MAN...

Страница 3: ...manual by the following notations The Safety Alert Symbol means ATTENTION YOUR SAFETY IS INVOLVED Failure to follow WARNING instructions could result in severe injury or death to the machine operator...

Страница 4: ...perature is below 4 F 20 C park the UTV in a place where the temperature is higher than 4 F 20 C Operate the UTV after the UTV has warmed up Please see page 7 3 on the warming up process Follow the pr...

Страница 5: ...2 1 2 1 3 1 3 1 3 1 4 1 4 1 4 1 5 1 8 2 1 3 1 4 1 5 1 6 1 6 2 6 3 7 1 7 2 7 2 7 2 7 3 7 3 7 4 7 4 7 5 7 5 7 5 8 1 9 1 9 1 10 1 10 1 10 3 10 5 10 5 10 6 10 6 10 6 10 6 Subject Checking the Brake Pedal...

Страница 6: ...Introduction HS 1000 Strike Intro 5 Battery Troubleshooting Vehicle Troubleshooting Options Emissions Warranty 13 3 13 4 14 1...

Страница 7: ...Introduction HS 1000 Strike Intro 6...

Страница 8: ...hould always wear protective equipment such as helmet boots eye protection ear protection and gloves etc 5 Only a qualified driver with driving license should operate this UTV Never operate after drin...

Страница 9: ...close attention to your surroundings and check for streets trail intersections or other obstacles 12 Always use signals in advance of turns 13 Do not allow entrance or exit of the vehicle while it is...

Страница 10: ...n according to road conditions terrain visibility conditions 4 Be cautious when driving over a ditch stone roads or hidden obstacles Avoid operating in any unknown depth of water water depth should no...

Страница 11: ...level Otherwise you could be burned by hot fluid or steam 3 No smoking when adding electrolyte or refueling The fuel tank and battery should be kept away from sparks The battery produces hydrogen and...

Страница 12: ...SAFE OPERATION 1 5 Warning and caution labels 1 3 5 6 2 4 7...

Страница 13: ...SAFE OPERATION 1 6 8 9 11 14 10 12 13 15...

Страница 14: ...SAFE OPERATION 1 7 16 17...

Страница 15: ...hen in need of parts or major service be sure to see your dealer For service contact the dealership from which you purchased your vehicle or your local dealer When in need of parts be prepared to give...

Страница 16: ...ction Hi Lo range forward Neutral Reverse Brakes Front Rear Hydraulic disk brakes Parking brake Rear wheel hand lever Steering Electronic power Suspension Front Independent Dual A arm type Rear Indepe...

Страница 17: ...s 159 350 Sound level operator ear db A 85 Tire Front 27 9 14 6PR 27 9 14 6PR Rear 27 11 14 6PR 27 11 14 6PR Body color Various NOTE The values in Ground clearance and Weight are those of the machine...

Страница 18: ...it for use vehicle may result in malfunction or failures of the vehicle damage to other property and injury to the operator or others Any malfunctions or failures of the vehicle resulting from use wit...

Страница 19: ...INSTRUMENT PANEL AND CONTROLS 4 1 INSTRUMENT PANELAND CONTROLS LOCATION OF PARTS Roll over protective structure Front hood Hazard Turn signal light if equipped Headlights Winch mount plate...

Страница 20: ...NSTRUMENT PANEL AND CONTROLS 4 2 ILLUSTRATED CONTENTS Steering wheel Brake pedal Accelerator Pedal Cup holder Gear indicator Tachometer Speedometer DC socket Gear shift lever Range Parking brake lever...

Страница 21: ...INSTRUMENT PANEL AND CONTROLS 4 3 Cargo bed Tail lamp Muffler Rear trailer hitch bracket Handgrip Fuel tank cap...

Страница 22: ...ally inspect the exterior of the vehicle Check engine oil level Check transmission oil level Check brake fluid level Check coolant level Clean radiator screen When used in dusty areas Check brake peda...

Страница 23: ...erator s seat Never start the engine while standing on ground Make it a rule to set gear shift lever to NEUTRAL position before starting the engine IMPORTANT Do not use starting fluid or ether To prot...

Страница 24: ...p corresponding to that location comes on 2 The parking brake warning lamp 2 parking brake comes on while parking brake is applied and goes off when it is released IMPORTANT Relying on the engine warn...

Страница 25: ...up Be sure to set the shift lever to the NEUTRAL position during warm up Allow the engine to warm up for 5 minutes without applying any load This is to allow oil to reach every engine part If a load i...

Страница 26: ...ster than prescribed On rough roads slow down to suitable speeds Do not operate the vehicle at fast speed The above precautions are not limited to new vehicles but to all vehicles It should be especia...

Страница 27: ...azard light switch to turn off the hazard lights Note The hazard light switch will operate when the key switch is in the ON or OFF position Keeping the switch ON causes the battery voltage to run down...

Страница 28: ...when ascending or descending a slope Before ascending or descending a slope shift to the L range to control the vehicle speed Operate in reverse at slow speeds to maintain control 1 The gear shift lev...

Страница 29: ...pplied suddenly while towing heavy loads The load can shift forward causing loss of control The braking characteristics are different between two and four wheel drive Be aware of the differences and p...

Страница 30: ...r the fuel system Fuel gauge Coolant Temperature Gauge CAUTION To avoid personal injury Do not remove radiator cap until the coolant temperature is well below its boiling point Then loosen cap slightl...

Страница 31: ...ttempting to install or use a winch Winch mount plate Transporting The Vehicle Pay attention to the following points when transporting the vehicle 1 Use a suitable truck or trailer Apply the parking b...

Страница 32: ...necessary 4 Consult your local dealer for this service 5 When the battery is used for less than 100 hours per year check the battery by checking the indicator annually The items listed below with a ar...

Страница 33: ...Intake air line Check Every 200 hrs Replace Every 1 years 19 Brake hoses lines Check Every 200 hrs Replace Every 4years 20 Tire wear Check Every 300 hrs 21 Front axle case oil Change Every 400 hrs 22...

Страница 34: ...l used in the engine should have an American Petroleum Institute API service classification and Proper SAE Engine Oil according to the ambient temperatures as shown above Brake fluid Always use DOT3 G...

Страница 35: ...pen operator s seat while the engine is running Hood To open the hood turn the latch to release and pull open the hood switch Hood RELEASE Operator s Seat To open the seat raise the seat to the forwar...

Страница 36: ...he handle up and move the seat forward and backward 1 Seat handle Adjustment of The Steering Wheel You can adjust the height of the steering wheel according to the driver s height and driving habits 1...

Страница 37: ...cident HOW TO AVOID THE HAZARD Always adjust the shock absorbers on the left and right side to the same setting Front and Rear Shock Adjustment Option 2 WARNING These shock absorber assemblies contain...

Страница 38: ...the damping and in direction F to decrease the rebound damping force and thereby soften the damping 1 Rebound damping force adjusting screw Compression damping force Turn the compression damping forc...

Страница 39: ...of the vehicle make a thorough daily inspection before starting the engine or operating the vehicle CAUTION To avoid personal injury Be sure to check and service the vehicle on a flat surface with th...

Страница 40: ...d set the parking brake and shut off the engine 2 Check to see that the coolant level is between the FULL and LOW marks of recovery tank 3 When the coolant level drops due to evaporation add coolant o...

Страница 41: ...ly ruins synthetic resin or rubber hoses 1 Park the vehicle on a level ground and open the hood 2 Check to see that the brake fluid level is up to the LOWER mark 3 If it is below the LOWER mark add br...

Страница 42: ...e if the joint boots are damaged or not 2 If the boots are cut gashed or show signs of deterioration consult your local dealer CV Joint boot Axle CV Joint boot Drive shaft Checking tire inflation pres...

Страница 43: ...e testing 1 Place gear shift in the NEUTRAL position 2 Set the parking brake and stop the engine Test gear shift lever safety switch 1 Sit on the operator s seat 2 Shift the gear shift lever to L H N...

Страница 44: ...element with a light and check for damage Replace the primary element once yearly or after every sixth cleaning whichever comes first First air cleaner Secondary air cleaner Primary element Cover IMP...

Страница 45: ...ttery CAUTION To avoid personal injury Never remove the battery while the engine is running Keep electrolyte away from eyes hands and clothes If spattered with it wash it away completely with water im...

Страница 46: ...Lock the park brake and stop the engine 4 Measure distance between tire beads at rear of tire at hub height 5 Front distance should be shorter than rear distance if not adjust tie rod length Wheel to...

Страница 47: ...fler if it is damaged Do not operate the vehicle with a damaged muffler Muffler Spark arrester EVERY 200 HOURS Changing Engine Oil CAUTION To avoid personal injury Be sure to stop the engine before re...

Страница 48: ...lat surface raise the cargo bed and apply the parking brake 2 Remove the oil filter oil drain plug and drain all of the old oil 3 Put a film of clean oil onto the seal of the new filter Reinstall the...

Страница 49: ...ecking Radiator Hose and Clamp Park the vehicle on a flat surface and raise the cargo bed Check to see if radiator hoses are properly connected every 200 hours of operation or six months whichever com...

Страница 50: ...e on a flat surface raise the cargo bed and apply the parking brake Allow engine to cool down sufficiently oil can be hot and can cause severe burns 1 Park the vehicle on a flat surface raise the carg...

Страница 51: ...C SERVICE section Flushing Cooling System and Changing Coolant CAUTION To avoid personal injury Do not remove the radiator cap while coolant is hot When cool slowly rotate cap to the first stop and al...

Страница 52: ...ur used coolant onto the ground down a drain or into any water source Also observe all environmental protection regulations when disposing of antifreeze If it freezes coolant can damage the cylinders...

Страница 53: ...case of leakage add antifreeze and water in the specified mixing ratio before filling into the radiator Replacing Radiator Hose Replace the hoses and clamps See Checking Radiator Hose and Clamp in EVE...

Страница 54: ...ver Replacing Light Bulb Head lights Take the bulb out of the light body and replace it with a new one Other lights Detach the lens and replace the bulb Light Capacity Head lights 2x35W Tail light 2x5...

Страница 55: ...wheel is greatly decreased No pollution to environment For the traditional hydraulic power steering system the hydraulic circuit has hydraulic hose and fittings inside the system so oil leaks may occu...

Страница 56: ...er works together with the EPS system and monitors working condition of the EPS system Faults can be displayed by a fault indicator light and fault indicator of EPS system so the driver can acknowledg...

Страница 57: ...flate the tires to a pressure a little higher than usual 5 Change the engine oil and run the engine to circulate oil throughout the engine block and internal moving parts for about 5 minutes 6 With al...

Страница 58: ...and any attached implements 5 Start the engine Observe all gauges If all gauges are functioning properly and reading normal move the vehicle outside Once outside park the vehicle and let the engine i...

Страница 59: ...battery from the vehicle charge and store it indoors install it on the vehicle only when the vehicle is going to be used Engine power is insufficient Insufficient fuel The injector is clogged Cranksha...

Страница 60: ...131 O2A Circuit Low Voltage P0132 O2A Circuit High Voltage P0031 O2A Heater Circuit High Voltage P0032 O2A Heater Circuit Low Voltage P0201 Injector 1 Circuit Malfunction P0202 Injector 2 Circuit Malf...

Страница 61: ...ite or corroded Refillable type battery only Battery was used with an insufficient amount of electrolyte Add distilled water and charge the battery Regularly check the electrolyte level Battery was us...

Страница 62: ...side gears of transmission are not matching properly Replace the gears Too much clearance in the transmission gears Replace the gears Gears are not connecting well Replace the gears Less vehicle power...

Страница 63: ...OPTIONS 14 1 OPTIONS Consult your local dealer for further details 1 Head rest 2 Plastic Canopy 3 Rear Trailer Hitch Pin 2 4 Windshield 5 Steel Cab 6 Motor Scan KF90121...

Страница 64: ...STEM WARRANTY NOTICE Use of this vehicle in any type of competitive event completely and absolutely voids this and all other warranties offered by HISUN OWNER S WARRANTY RESPONSIBILITIES As the vehicl...

Страница 65: ...replacements improperly installed unless performed by a HISUN authorized dealer 4 use of improper replacement parts or accessories not conforming to specifications set forth by HISUN which adversely a...

Страница 66: ...s you specific legal rights and you may also have other rights which vary from state to state V This warranty is in addition to the limited vehicle warranty VI ADDITIONAL INFORMATION Any replacement p...

Страница 67: ......

Страница 68: ...TM HISUN MOTORS 310 East University Dr McKinney Texas 75069 PH 972 446 0760 TF 877 838 6188 hisunmotors com...

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