background image

 

105 

7

front right half shaft and 

wheel hub 

connection(plus engine oil) 

8

front right half shaft and front case connection(plus engine oil) 

9

front right shock absorber and frame connection(plus butter)   

10

front right shock absorber and rocker connection(plus butter) 

11

steering vertical column and frame connection(plus butter) 

12

left upper rocker and frame connection(plus engine oil)   

13

left upper rocker and Yanggakdoconnection(plus butter) 

14

left lower rocker and frame connection(plus engine oil)   

15

left lower rocker and Yanggakdoconnection(plus butter)             

  16

left 

steering rod and 

steering vertical column connection(plus butter) 

17

left 

steering rod and 

Yanggakdoconnection(plus butter) 

18

front left half shaft and 

wheel hub 

connection(plus engine oil) 

19

front left half shaft and front case connection(plus engine oil) 

  20

front left shock absorber and frame connection(plus butter)   

 

21

front left shock absorber and rocker connection(plus butter) 

22

rear wheel import axis and the case connection(plus engine oil) 

23

rear left shock absorber and frame connection(plus butter)   

  24

rear left shock absorber and rocker connection(plus butter) 

25

rear left upper rocker and frame connection(plus engine oil)           

26

  rear left lower rocker and frame connection(plus engine oil)           

27

rear left upper rocker and Yanggakdoconnection(plus butter)           

28

rear left lower rocker and Yanggakdoconnection(plus butter)         

 

29

rear left half shaft and 

wheel hub 

connection(plus engine oil) 

30

rear left half shaft and front case connection(plus engine oil) 

 

31

rear right shock absorber and frame connection(plus engine oil) 

32

rear right shock absorber and rocker connection(plus butter) 

28

33

rear right upper rocker and frame connection(plus engine oil)           

34

rear right lower rocker and frame connection(plus engine oil)           

35

rear right upper rocker and Yanggakdoconnection(plus butter)           

36

rear right lower rocker and Yanggakdoconnection(plus butter)           

 

37

rear right half shaft and 

wheel hub 

connection(plus engine oil) 

38

rear right half shaft and front case connection(plus engine oil) 

 

 

 

 

 

 

 

Содержание 700UTV

Страница 1: ...1 700UTV Maintenance Manual...

Страница 2: ...t of engine 11 2 1 Inspection of cylinder head intake and exhaust valve 11 2 2 Inspection of spark Plug 14 2 3 Inspection of cylinder piston and piston ring 15 2 4 Inspection of crankshaft 18 2 5 Insp...

Страница 3: ...kcase cover 33 3 6 Magneto 34 3 7 Oil pump 34 3 8 Clutch 36 3 9 Carburetor 36 3 9 1 Structure of carburetor 36 3 9 2 Inspection and adjustment of carburetor 37 4 Chassis 4 1 Direction system 42 4 2 Br...

Страница 4: ...n system 108 5 2 Magneto and charging system 109 5 3 Battery 110 5 4 Lighting system 111 5 5 Meterand signal system 112 5 6 Electrical starting system 113 6 Appendix 115 6 1 Specification 115 6 2 Requ...

Страница 5: ...5 General Information 1 Description...

Страница 6: ...6 1 1 Identification code 1 1 1 Frame No Frame No is carved in the lower right side of Figure 1 1...

Страница 7: ...1 1 2 Engine NO Engine NO is carved on the right side of the engine fighre 1 2 fighre 1 2 1 2 Special tools instruments and meters 1 2 1 Oil filter detacher To fasten and detach the oil filter 1 2 2...

Страница 8: ...ts 1 2 4 Outside micrometer To accurately measure external diameter of a column 1 2 5 Inside micrometer To accurately measure internal diameter of a hole 1 2 6 Dial indicator To accurately measure a s...

Страница 9: ...heck electrical circuits and parts 1 2 10 Barometer To measure pressure of the tyre 1 2 11 Magneto drawing device To detach the magneto 1 2 12 Snap ring clamp To install and detach snap rings 1 2 13 S...

Страница 10: ...adjustidlespeed starteroperation Adjust if necessary Crankcase breathersystem Check breather hose for cracks of damage Replace if necessary Exhaust system Check for lecakage Tighten if necessany Repla...

Страница 11: ...hium soap bassed grease Axle boots Check operation Replace if damaged Fittings and fasteners Check all chassis fittings and fastenrs Correct if necessary Lights and switches Check operation Adijust he...

Страница 12: ...valve lash the engine must be cooled The tempreture should be less than 35 Remove the seat cushion and fuel tank unplug the vision hole cover round the flywheel of magneto anti clockwise to aim T at...

Страница 13: ...ve 0 05 0 08mm See figure 2 3 Figure 2 3 Loose the lock nut rotate the adjusting screw until it appears that the feeler gauge be pulled Then fasten the adjusting screw by valve adjuster tighten the lo...

Страница 14: ...whether the spark plug insulator and electrode is damaged or sooting If so see figure 2 5 Figure 2 5 2 Check the spark clearance by feeler gauge whether it is between 0 6 0 7mm Or adjust the gap clea...

Страница 15: ...ut of roundness 0 0035 0 005 cylinder degree of toruosity 0 04 0 06 external diameter of piston 101 95 101 97 101 92 bore diameter of piston pin hole 22 002 22 010 22 010 gap between piston pin and pi...

Страница 16: ...on of piston 2 Blast and abnormal noise 3 Abrasion of cylinder or piston Inspection of cylinder 1 Check whether the cylinder is damaged 2 Measure the bore diameter of cylinder at three spots 3 At the...

Страница 17: ...d the piston groove is cracked and abraded See figure 2 7 Figure 2 7 2 Insert piston ring into cylinder and measure the end gap repairing limit value the first ring the second ring 0 5mm See figure 2...

Страница 18: ...asure the external diameter of piston pin The gap between piston and piston pin Repairing limit value 0 02mm See figure 2 11 Figure 2 11 2 4 Inspection of crankshaft check that whether crank and conne...

Страница 19: ...gure 2 13 2 6 Inspection of carburetor 1 Inspect the idle of carburetor The engine speed should be 1500 150r min 10 minutes after starting at normal idle and will not misfire when briskly accelerate I...

Страница 20: ...filter 1 Disassemble the air cleaner remove cartridge clean the cartridge with non flammable cleaning solvent and then make it dry Note Petrol is forbidden 2 Dip the air filter cartridge into 20 oil t...

Страница 21: ...ant of engine the vehicle is oiled with lubricant of APISGSAE10W 40 APISGSAE10W 40 APISGSAE10W 40 APISGSAE10W 40 Others are forbidden capacity 1 The capacity is 1 9L after disassembly and assembly 2 T...

Страница 22: ...to do cleaning and dip it into the oil case again Then unplug the dip stick and look whether oil level is lower than the indicator See figure 2 18 Note Ensure that the engine is landed by both four w...

Страница 23: ...2 Remove and examine the width of valve Repairing limit value 2 0mm See figure 2 20 1 2 20 2 2 20 3 Figure 2 20 1 Figure 2 20 2 Figure 2 20 3 If the mating surfaces is coarse corrode or cannot contac...

Страница 24: ...ce between valve stem and valve guide Repairing limit value intake 0 12mm exhaust 0 14mm Note Eliminate carbon in the pipe before measuring If the pipe will be replaced grind the valve seat again 5 In...

Страница 25: ...ht of inlet valve spring 32 5mm squareness 0 10mm free height of exhaust valve spring 36 2mm squareness 0 10mm Figure 2 22 1 Figure 2 22 2 6 Examining lifting distance of breaker cam Measure the lengt...

Страница 26: ...Repairing limit value 22 939mm Inspection of rocker arm Check whether the rocker arm is worn out or damaged and whether the oil hole is blocked Note If there is a rocker arm to be replaced examine th...

Страница 27: ...diameter of rocker arm shaft with micrometer Repairing limit value 11 96mm The repairing limit value of clearance between rocker arm shaft and hole 0 05mm See figure 2 25 Figure 2 25 3 3 3 3 disassem...

Страница 28: ...igure 2 26 1 Remove cylinder valve cover cam chainwheel cover and Figure 2 27 1 remove valve chain wheel Figure 2 27 2 Figure 2 27 1 Figure 2 27 2 remove lower rocker arm shaft See figure 2 28 Figure...

Страница 29: ...h cylinder cover alignmentment of top dead center Rorate the crankshaft with T sleeve anti clockwise until these two symbols of the cam chain wheel to be at the same level with cylinder cover That is...

Страница 30: ...sion hole cover of left front cover That is to say the piston is at the compression top dead center and there are valve clearance in these four rocker arms of cylinder head See figure 2 31 Figure 2 31...

Страница 31: ...Figure 2 33 remove adjuster cotter sealed ring of cylinder headtensioner adjuster guide board See figure 2 34 Figure 2 34 remove cylinder block0 seal adjuster cotter sealed ring of cylinder head See...

Страница 32: ...ather with a piece of cleaning cloth to avoid the snap ring falling into the case See figure 2 36 Figure 2 36 remove piston pin and piston Clean the buckle of piston and piston pin hole to facilitate...

Страница 33: ...33 Figure 2 37 3 3 3 3 3 3 3 3 starting mechanism starting mechanism starting mechanism starting mechanism 3 4 sensor Figure 2 38 3 5 left crankcase cover See figure 2 39 Figure 2 39...

Страница 34: ...stator coil Remove the pluse coil Remove the stator with rotor Stripper See figure 2 40 Figure 2 40 Remove the whitney key See figure 2 41 Figure 2 41 3 7 oil pump Remove the bolt of oil pump cover Se...

Страница 35: ...35 Remove right cover See figure 2 43 Figure 2 43 Remove the right support frame clutch pulley disc See figure 2 44 1 figure 2 44 2 figure 2 44 3 Figure 2 44 1 Figure 2 44 2 Figure 2 44 3...

Страница 36: ...utch Remove bolts See figure 2 45 Figure 2 45 Remove the clutch shoe block and clutch cover See figure 2 46 Figure 2 46 Check the wear condition of the clutch shoe block and clutch cover See figure 2...

Страница 37: ...22 idle metering air jet 23 Enriching Plunger component 24 Seal ring of external shaft cover 25 External shaft cover 26 Screw M4 8 27 Suction pipe A 28 T plastic pipe 29 Suction pipe B 30 ACV valve di...

Страница 38: ...at spring spring block oil needle remove pilot screw spring washer Note the pilot screw is set at maximum performance Before removing pilot screwd note the revolutions of screw in order to fix it back...

Страница 39: ...ng block cleaning chap damage replace the carburetor assembly cleaning steps check the float damaged replace check the float triangular needle triangular needle seat 0 rings filter gauze Damaged worn...

Страница 40: ...ge check the main jet main jet pilot jet pilot screw 0 scrapers pilot jet bent worn out damaged replace gas fouling block blow with compressed air Chassis Automobile body fastener locking moment of fo...

Страница 41: ...tside direction column and direction column M8 33 Direction and direction column M8 33 F R bridge gear box and frame M10 55 Front wheel hub and drive shaft M18 120 Engine and connecting board M6 10 Th...

Страница 42: ...6 The behind torsion revise follow to this table 4 1 Direction system The structure of the steering 1 Direction column groupware 2 Azimuth training gear drive gear 3 Spring elastic ring 4 Seal packin...

Страница 43: ...Azimuth training gear ball head 14 tension bar locking nut M10 15 Changes the drive shaft part 16 Flange bolt M8 20 17 Slot nut M12 18 2 Cotter pin3 2 32 The structure of Steering wheel part 1 Flange...

Страница 44: ...le do not have stagnation 5 Inspects the torque of the steering wheel whether obviously increase Attention Thesteering force cutting which exerts to transfers in steering wheel outflow boundary is sma...

Страница 45: ...llment the steering system 4 1 1 1 Dismantle the parts of the steering wheel 1 Takes down the plastic center lid 2 Takes down the steering wheel fixing nut the gasket Attached figure 4 1 1 Attached fi...

Страница 46: ...steering wheel whether has the hidden danger which the fissure and possibly breaks if has must replace the steering wheel Attached figure4 1 3 1 The framework of the steering wheel 2 Inspect fastens n...

Страница 47: ...r have damaged if the attrition is serious must replace the steering wheel The tolerance clearance between the internal spline on the steering wheel and outer spline on the steering column is smaller...

Страница 48: ...e the M bolt which is on the steering drive axle the top of splinet draws out the cross gimbal 4 Loose the fastening four piece M8 16bolt on the steering column take down the steering column from the...

Страница 49: ...parts 2 Checke the two ends of the spline on the central axis whether is wear out if so instead the central axis 3 Checke the spline in the tow ends of the central axis whether have wear if dose inste...

Страница 50: ...Attached figure4 1 7 1 the steering drive axle 2 Flange bolt M8 20 2 Loose the clamp bolt in the cross gimbal spline on the bottom of the steering drive axle pull out the lower of the steering drive...

Страница 51: ...e cross gimbal fork whether have wear and corrosion to instead the parts basesd on the checke Attached figure4 1 9 Attached figure4 1 9 Attention Install the cross gimbal daub the lithium grease on th...

Страница 52: ...rd 2 connecting bolt 3 Direction machine 2 Loose the open groove nut on the L R turning steering knuckle take down the steering tension rod from the steering knuckle Attached figure Attached figure4 1...

Страница 53: ...p through the adjustment instead the gear rack 3 Inspects the dustproof rubber set whether gets older and dehiscence Replace the olde rand dehiscence rubber wrap 4 Inspect the tow balls on the steerin...

Страница 54: ...b the lithium grease in to the movement 4 1 1 3Reinstalls the steering system parts 1 Connecting the direction machine with four pieces bolt M10 30 on the frame then use tow pieces of locknut to conne...

Страница 55: ...36N m 2 Connecting the steering transmission shaft and direction machine with one piece of flange boltM8 20 Attached figure4 1 13 Attached figure4 1 13 1 direction machine 2 Hexagon flange nutM8 20 3...

Страница 56: ...figure4 1 14 2 1 steering transmission shaft 1 Hexagon flange nutM8 12 2 Hexagon flange nutM8 20 2 steering column tube 3 steering column M8 Bolt tight of force 32N m 4 Use one piece of flange self l...

Страница 57: ...57 Attached figure4 1 15 1 flange self lock nutM12 1 25 2 steering wheel Steering wheel tight of force 40N m 4 2 Brake system Front Disk Brake components...

Страница 58: ...al to the life safety of the operator and therefore must be periodically inspected and maintained This vehicle uses the double return route hydraulic pressure disc brake system Please follow the tips...

Страница 59: ...1 Brake pedal Inspect the brake pedal does maintain the certain counter tension Attached figure4 2 2 When checks disk brake plate the saved liquid in the oil cup will pour automatically into the press...

Страница 60: ...gure4 2 3 1 Disk Brake 6 Disk brake plate uses hydraulic pressure of the brake fluid Therefore fuel pipe must be periodically inspected and replaced Inspection method If the oil tubing has the aging c...

Страница 61: ...down the front wheel parts Attached figure4 2 4 Attached figure4 2 4 1 Conical Nuts M10 2 Loose the tow pieces of bolts fixed the brake plate clip and take down it Attached figure4 2 5 Attached figur...

Страница 62: ...and front wheel hub from the front wheel shaft Attached figure 4 2 6 Attached figure 4 2 6 1 Cotter pins3 2 32 2 Open groove nutM12 3 Direction machine ball 4 Front Sheep horn 5 Front wheel hub 4 Tak...

Страница 63: ...antle the disk brake pump installment place and take down the disk brake pump unit Attached figure4 2 8 Attached figure4 2 8 1 The disk brake pump 2 The disk brake pump installment place 2 Loose the b...

Страница 64: ...p 4 2 2 3 Dismantlethe rear brake plate clip and the rear disk brake plate 1 Dismantle the rear wheel parts Attached figure4 2 10 Attached figure4 2 10 1 Conical Nuts M10 2 Wheel hub 2 Remove rear dis...

Страница 65: ...bridge gearbox on the frame take down the middle transmission shaft parts Attached figure4 2 12 Attached figure4 2 12 1 Disk Brake Clip 2 Disk brake plate 3 Middle transmission shaft 4 Take down the...

Страница 66: ...brake plate 5 Dismantle the disk brake plate from the installment place Attached figure4 2 14 Attached figure4 2 14 1 Rear disk brake plate 4 2 2 4 Dismantle the disk brake vitta 1 Loose the vitta fix...

Страница 67: ...e three Contacts tubing then take down it Attached figure4 2 16 Attached figure4 2 16 1 Hexagon flange Bolt M6 20 2 Three Contacts tubing of the disk brake 3 Loose one piece of Mnut which fixed the ri...

Страница 68: ...4 2 18 Attached figure4 2 18 1 Two tubes of the disk brake 2 Hexagon flange Bolt M6 20 5 Break out the hydraulic brake system from the bodywork 4 2 2 3 Inspect and maintain the hydraulic brake system...

Страница 69: ...with problems 4 Check the Brake Plate Clip for distortion crack rust and stuck Maintain method instead the brake plate with problems 5 Inspect the Disk Brake Shoe for wear condition Brake shoe must be...

Страница 70: ...ness of disk brake plate is 7 5mm Disk brake plate must be replaced when the thickness is less than 6 8MM 2 Replace the disk brake plate when it is distortion and crack 4 2 2 4 Assembly of front Brake...

Страница 71: ...he Bolt 22 N m 28N m 3 Fix the Front wheel Hub onto the Front Wheel Shaft with gasket open groove nuts and cotter pins AttachedFigure 4 2 20 Fastening Torque of the open groove nut 50 N m 60N m Attach...

Страница 72: ...T802M10 Conical Nuts AttachedFigure4 2 20 Fastening Torque of Conical Nut 50 N m 55N m 6 Fix Front Disk Brake Pump onto the frame with two pieces of M M10 55 bolts Fastening Torque of the bolt 40N m A...

Страница 73: ...nd rear middle transmission shaft and rear bridge onto the rear bridge AttachedFigure4 2 12 9 Mount the Disk Brake Clip onto rear bridge with two pieces of Mbolt Fastening Torque 18 N m 12 N m 10 Sequ...

Страница 74: ...he Central lid 2 Loose the two pieces Mbolt take down the parking handle AttachedFigure4 2 22 AttachedFigure4 2 22 1 Parking handle 3 Take down the Parking Cable from the Parking handle AttachedFigure...

Страница 75: ...AttachedFigure4 2 24 1 Parking Cable 5 Loose two pieces of inner hexagon Mnuts take down the parking institution from the rear disk brake clip AttachedFigure4 2 25 AttachedFigure4 2 25 1 Rear disk bra...

Страница 76: ...ating oil to increase the flexibility of the cable 3 Inspec the parking institution After cleaning the parking institution checke whether the rectangle four head thread in it is wear out and instead t...

Страница 77: ...xactly contact with the rear disk brake plate then finish the adjustment with lock the inner hexagon nuts with spanner Attention after the adjustment the UTV can paking stabilized in the 12 pitch with...

Страница 78: ...ttached Figure 4 2 20 4 3 2 2 Inspection of wheel components 1 Check if the wheel hub has any distortion rust crack or other potential defects If so please replace the wheel hub 2 Check if the tyre ha...

Страница 79: ...al bores on the wheel hub In occasion of angular distortion or wear the wheel hub must be replaced The angle of the conical bores is 60 4 3 2 3 Assembly of wheel Attach the wheel hub onto the wheel wi...

Страница 80: ...12 8AT 25 10 12 35 10 To ensure maximum security and longer life expectancy of the wheel please periodically inspect the tyre pressure and profile depth Insufficient tyre pressure can result in not o...

Страница 81: ...yre is over worn which might result in spinning instability lose of control and other potential security risk of the vehicle Warnning the profile depth falls below 3mm pleasereplace the tyre inmediatl...

Страница 82: ...ring 22 front case cover O ring 23 sulcate ball bearing6007R 24 sulcate ball bearing 6912 25 sulcate ball bearing 16007 26 needle bearing15BM2112 27 bolt M14 15 28 copper gasket 14 2 29 power divider...

Страница 83: ...ub the wheel hub must be replaced immediately 3 Whether the spare part does coordinate with the sheep horn whethe the sheep horn bearing exists stagnation shake and noise if bearing is unreliable must...

Страница 84: ...able to solved replace the oil nozzle to install the original position of the front box 8 If there is any problems with the sensor it must be inspected and maintained by the special serviceman 9 The...

Страница 85: ...ched Figure 4 4 1 1 The right transmission shaft of front bridge 4 4 2 2 Inspection and maintain the front bridge 1 Check whether the dustproof rubber wrap on the left and right transmission shaft is...

Страница 86: ...les the left and right transmission shaft in the ball cage must sufficiently enter 2 3 volume with the Lithium lubricating 4 Open the differential device and inspect the damage of the gears axes adn g...

Страница 87: ...tial device onto the frame with two pieces of hexagon boltsM10 110 two pieces of nutsM10 and two pieces of flat gasket Attached Figure4 4 2 Fastening Torque of the Bolt 40 50N m Attached Figure4 4 2 1...

Страница 88: ...88 1 rear axle differential components 2 retarder shell 3 sulcate ball bearing6305 4...

Страница 89: ...ton gasket 0 35T gasket with jack 1 8T gasket with jack 1 8T 18 rear case oil filler hole bolt 19 oil filler hole O ring 20 rear retarder pipe 21 retarder shell 22 column axes boltM8 23 gasket 8 5 24...

Страница 90: ...lems all the above replace the parts and try again if still not good to inform the special serviceman to service the reverse mechanism 2 If the reverse mechanism appears lacks files adjust the connect...

Страница 91: ...t is not revers wether the clutch is open completely whether the shifts gears to lubricate is reliably the oil tubing in the reverse mechanism whether is stoped up there is any stagnation in the rever...

Страница 92: ...pull rod balancing pole 8 self lock nutM8 9 rear balancing pole amortize rubber cover 10 balancing pole board 11 hexagon flange surface bolM8 16 Rear arm shaft 1 rear left upper rocker combination 2...

Страница 93: ...2 front right upper rocker combination 3 front ball pin parts 4 axes using spring flange 5 front left lower rocker combination 6 front right lower rocker combination 7 rocker rubber middle membrane 8...

Страница 94: ...t and right rocker rocks fiercely chcke the few aspect wether the bushing of the rocker is crushed the middle rubber separate is aging and chapped B checke whether the cotter pin is credible if it is...

Страница 95: ...s of Hexagon Flange BoltsM10 52 and 4pieces of self lock nutsM10 3 Connect the rear shock absorbe and rear lower rocker combination with 2pieces of Hexagon Flange BoltsM10 65 and 2pieces of self lock...

Страница 96: ...e BoltsM10 52 2 Hexagon Flange BoltsM10 70 1 2 1 Hexagon Flange BoltsM10 65 2 Hexagon Flange BoltsM10 70 To checke whether put ont the butter before fix then fix the upper and lower rockers and L R fr...

Страница 97: ...shing and the middle rubber separate is integrant According to the front Suspension 3 The cotter pin on the head of the install axis which in the rear shock absorbe whether is credible Attention After...

Страница 98: ...stem of Engine 4 7 1 Disassembly Inspection and Assembly of Water Cool System 4 7 1 1 Disassemble the Water Cool System 4 1 Disassemble the bumper and front faceplate Attached Figure4 5 1 Attached Fig...

Страница 99: ...4 7 2 Inspection of Water Cooling System 1 Check if the rubber pipe of Water Cooling System is torn or worn out If so please replace with new pipe 2 Check the tightness of the hoop on the rubber pipe...

Страница 100: ...Hexagon Flange BoltsM6 4 Use Hoops 4pcs and Rubber Pipes 2pcs to connect Water Cooling System with Engine Pours the high quality refrigerating fluid into the water tank after install Recommended antif...

Страница 101: ...UTV is also equip the Oil Cooling System Figure 4 7 2 3Disassembly Inspection and Assembly of Oil Cooling System 1 Disassemble the oil cooler 2 Disassemble the connecting steel oil pipe 3 Disassemble...

Страница 102: ...pection to the Oil Cooling System after maintain the pressure is 0 3MPA 2 After take the pressure resistance inspection pass over 0 03MPA compressed air through the connecting oil cooler steel oil pip...

Страница 103: ...103 4 8 Iubrication points The details of the chassis lubrication is as below...

Страница 104: ...and Yanggakdoconnection plus butter 3 right lower rocking shaft and frame connection plus engine oil 4 right lower rocking shaft and Yanggakdoconnection plus butter 5 right steering rod and steering...

Страница 105: ...ker connection plus butter 22 rear wheel import axis and the case connection plus engine oil 23 rear left shock absorber and frame connection plus butter 24 rear left shock absorber and rocker connect...

Страница 106: ...Green Red G R 11 Dark Red Dr 28 Green Black G B 12 White Green W G 29 Black White B W 13 White Red W R 30 White Blue W L 14 White Black W B 31 Yellow White Y W 15 Light Blue Lb 32 Green Blue G L 16 Li...

Страница 107: ...wear intermittence 2 high voltage bag high voltage lead wire insulated badness repalce replace electrification system 1 discharge self 2 uncharge or shortage charge 1 cover polluted or drenched by rai...

Страница 108: ...The key diagram of ignition elements ignition elements Ignition pressure provided by magneto ignition coil through diode commutated by R red line input CDI capacitance discharge ignition charge to ca...

Страница 109: ...instant pressure up to 10000V sparkover at the clearance of sparkplug 0 6mm so the engine ignited charge system The key diagram of charge elements 5 2 magneto and charge system the elements of charge...

Страница 110: ...sulfate function 3 Electrode former scratched or scratched by press or insulation without work Pay attention when using 1 Long time out of using but without charge is not correct 2 Too much charge so...

Страница 111: ...asy floating When work near the battery please take care of your eyes and keep kids away from the battery If under such accidents please deal with it as follows or ask for help from the doctors 1 Exte...

Страница 112: ...relay battery 12V 12Ah black brown blue red1 function switch 10A signal 25A Ignition 5A 2 4draver 25A frontlight biue black1 red red white red brown brown blue yelow red brown blue white M M B 15A bla...

Страница 113: ...o not shine Horn Switch When press the button the horn will move But if without sound or with unclear sound or with little sound please check the problem according to the guide 5 6 Electrical starting...

Страница 114: ...power and the time of pressing button will be within 55 seconds If longer time more than 5 seconds it may cause the damange of startor relay and the startor relay motor and may also cause the damage o...

Страница 115: ...ydraulic spring swing arm Suspension Rear Hydraulic spring swing arm Braking pattern Normal condition Front dual disk Rear single disk front and rear linkage Right foot left hand operation 1 E mark Br...

Страница 116: ...t 70kpa Tyre pressure 70kpa Rear 35kpa Fuel tank Vol 29L 0 1L Dry weight 524kg Max loading weight 300kg Total weight including hitch 843kg b Specification and modle of engine Engine Model Brand HS1102...

Страница 117: ...L Drive ratio 5 3595 30 17 41 21 24 18 H Drive ratio 3 2230 26 21 41 21 24 18 R Drive ratio 3 8282 25 17 41 21 24 18 Engine Drive ratio 16 339 2 475 Clutch Wet automatic centrifugation Lubrication Cr...

Страница 118: ...e light Turning light 12V 10W Amber light Rear reflector Red light d Specification and modle of other parts and structure Disk brake hydraulic oil DOT4 Turning operation system Hand operating steering...

Страница 119: ...oil consumption rate is 340g Kw h 6 2 6 Reliability The reliable actual service life is 7000KM The testing method carries on according to GB T5374 1995 6 2 7 Durability The durability actual service...

Страница 120: ...hesion between the tire and the road surface isnot smaller than on 0 7 slopeway the counter two directions maintains static fixed is motionless meantime between many to 5min 6 2 13 The side leans the...

Страница 121: ...m lights should be located the flank d The front headlight low beam all does not allow to dazzle e The shines position of the frontheadlight low beam light beam the front illuminator shines when is aw...

Страница 122: ...nut 45 50 6 3 Electrical circuits the characteristic of the electrical circuits 1 Actualize the electrial starting when it is at N parking and brake 2 When it is in the H gear the H gear switch of the...

Страница 123: ...d to extend the useful time 5 Use the pan fuse box each operating circuit is working independence and easy to service there is no connect with the inner cable and the functional line it is hard to eme...

Страница 124: ...124...

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