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Headache Rack Height Adjustment
If the headache rack is too tall for your truck, it can be lowered 2-1/2”. Remove the 2-1/2”
formed riser channel by removing the 8 bolts that secure it. Remove the 4 bottom bolts on
each side that bolt the diamond plate headache rack gusset to the headache rack mounts.
Lower the headache rack down to the bed and reinstall end bolts. Re-install the 4 bolts
that hold the headache rack panel to the bed.
WIRING
NOTE:
Observe all vehicle manufacturer recommendations when working with or
connecting to vehicle electrical system. Keep all lights turned off when making electrical
connections.
This harness is designed for either combined or separate stop/turn signals. To connect to
the harness, all trucks require a make specific adaptor. Although 1999-2010 Ford trucks
will plug into the harness, an adaptor is required for the lights to function properly. To
purchase an adaptor, contact the selling dealer or Hillsboro Industries.
Please refer to
the chart on page 8 for adapter part numbers.
NOTE:
On newer Dodge trucks (box removal), all truck harness wires cut during box
removal must be connected to a corresponding light in the bed. Failure to do so may result
in a “light out” message on the dash.
Verify that vehicle lighting systems function properly and comply with FMVSS 108 and
vehicle manufacturer recommendations.
Gooseneck Ball Plate Adjustment
When adjusting the stingers to match frame width you will need to un-bolt the
gooseneck ball plate. After the stingers have been adjusted to the correct width the goose-
neck ball plate should then be reattached using the same 1/2” hardware and torque to 65
ft. lbs. The ball should be oriented so it is closer to the headache rack, this is to provide
proper weight distribution of the trailer tongue weight.
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