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Definitions of Hazard Levels

Identify the hazard levels used in this manual with the

following definitions and signal words:

DANGER

Watch for this symbol:

It  Means:  Immediate  hazards  which  will  result  in

severe personal injury or death.

WARNING

Watch for this symbol:

It  Means:  Hazards  or  unsafe  practices  which  could

result in severe personal injury or death.

CAUTION

Watch for this symbol:

It  Means:  Hazards  or  unsafe  practices  which  could

result in minor personal injury or product or property

damage.

Watch  for  this  symbol.  It  means  BE ALERT!

Your  safety,  or  the  safety  of  others,  is

involved.

Owner’s Responsibility

To maintain machine and user safety, the

responsibility of the owner is to read and follow these

instructions:

• Follow  all  installation  instructions  and  make  sure

installation  conforms  to  all  applicable  Local,  State,

and Federal Codes, Rules, and Regulations; such as

State and Federal OSHA Regulations and Electrical

Codes.

• Carefully check the unit for correct initial function.

• Read and follow the safety instructions. Keep them

readily available for machine operators.

• Make  certain  all  operators  are  properly  trained,

know how to safely and correctly operate the unit,

and are properly supervised.

• Allow unit operation only with all parts in place and

operating safely.

• Carefully  inspect  the  unit  on  a  regular  basis  and

perform all maintenance as required.

• Service and maintain the unit only with authorized

or approved replacement parts.

• Keep all instructions permanently with the unit and

all  decals/labels/notices  on  the  unit  clean  and

visible.

COATS 700 Balancer • v

Failure  to  follow  danger,
warning 

and 

caution

instructions  may  lead  to

serious  personal  injury  to  operator  or  bystander,
or  damage  to  property.  Do  not  operate  this
machine  until  you  read  and  understand  all  the
dangers,  warnings  and  cautions  in  this  manual.
For  additional  copies  of  either,  or  further
information, contact:

Hennessy Industries
1601 J.P. Hennessy Drive
LaVergne, TN  37086-3565
615/641-7533 or 800/688-6359
www.ammcoats.com

WARNING

DANGER

WARNING

CAUTION

Содержание COATS 700

Страница 1: ...utomotive Service Equipment and Tools Revision 03 08 700 Solid State WHEEL BALANCER Installation Instructions Operating Instructions Safety Instructions Maintenance Instructions READ these instructions before placing unit in service KEEP these and other materials delivered with the unit in a binder near the machine for ease of reference by supervisors and operators ...

Страница 2: ...ii COATS 700 Balancer ...

Страница 3: ...1 Remove Balancer from Pallet 1 Connecting to Power 1 Initial Testing 1 Operating the Balancer Wheel Mounting 2 Selecting Operating Options 3 Entering Wheel Measurements 4 Balance the Wheel 4 Alloy Balancing 5 Static Balancing 5 Maintenance and Service Preventative Maintenance 6 Service 6 Calibration Check Procedure 6 Calibration Procedure 6 Troubleshooting Special Problems 7 Operator Complaints 7...

Страница 4: ...asses only have impact resistant lenses they are NOT safety glasses 12 Do not disable the hood safety interlock system or in any way shortcut safety controls and operations 13 Be sure wheels are mounted properly the hub nut engages the arbor not less than 4 turns and the hub nut is firmly tightened before spinning the wheel 14 Maintain all electrical cords in good repair Do not operate damaged equ...

Страница 5: ...ctrical Codes Carefully check the unit for correct initial function Read and follow the safety instructions Keep them readily available for machine operators Make certain all operators are properly trained know how to safely and correctly operate the unit and are properly supervised Allow unit operation only with all parts in place and operating safely Carefully inspect the unit on a regular basis...

Страница 6: ...hes Wheel Width Range 2 to 18 6 inches Maximum Duty Cycle 40 wheels hr 56 lbs Balancing Increments Normal Mode 0 25 ounce 7 grams Fine Balance Mode 0 01 ounce 2 8 grams 5 gram increments from 5 to 50 grams 10 gram increments from 50 to 100 Motor Modified torque with 850 RPM rating large housing for heat dissipation and heavy duty insulation for high temperature applications Shipping Weight 260 pou...

Страница 7: ...the end of the motor shaft Connecting to Power Consult a licensed electrical contractor for proper connection that meets local electrical codes Power outlets must be located in a floor raceway or overhead drop if pedestrians or equipment traffic pose a threat of damage to the power cord The balancer requires a nominal 115 VAC 60 Hz single phase power supply with a 15 amp fuse or circuit breaker an...

Страница 8: ...ast three full turns NOTE If the hub nut will not tighten completely use the front cone mounting method Failure to tighten the hub nut properly may result in the wheel dismounting causing personal injury and property damage B Front Cone Mounting Used when the wheel cannot be securely mounted using the back cone method Figure 4 Front Cone Mounting 1 Determine which cone best fits the wheel center h...

Страница 9: ... best fit Use only the adapter wrench furnished Do not use air tools or impact wrenches D Optional Light Truck Cone Allows secure mounting of most light truck wheels 1 Lift wheel onto threaded shaft Push it back against the faceplate 2 Slide cone onto shaft and center in wheel center hole The cone lip will help hold the wheel while tightening the hub nut Figure 6 Light Truck Cone optional 3 Thread...

Страница 10: ...ion when using the balancer Wear eye protection Keep bystanders away from operating balancer Do not attempt to stop the wheel manually wait for the balancer to brake the wheel to a complete stop before coming in contact with the wheel 1 Remove any weights from the wheel Lower hood press START The balancer will spin and stop automatically To use the fine balance mode 0 01 ounce increments press and...

Страница 11: ...readings are 0 00 NOTE It is recommended that adhesive weights are covered with aluminum foil or duct tape to keep the weight clean and securely attached to the wheel IMPORTANT After placing the balanced wheel on the vehicle check for adequate clearance between the weight and the brake caliper Static Balancing Static balanced wheels may wobble if the imbalance mass is large enough and off the cent...

Страница 12: ... to use the fine balance mode Proceed to Step 4 when your weight displays read 0 10 ounces or less you may need to trim weights to accomplish this 4 Raise the hood and attach a 4 ounce test weight to the right side of the rim 5 Lower the hood and spin the wheel The reading in the right weight display should be between 3 85 and 4 15 6 Raise the hood and rotate the wheel until the outer weight posit...

Страница 13: ...hole worn bolt circle holes or imprecise original design Check wheel runout before balance spin and again on the vehicle after re mounting 6 Sensitive suspension Use the fine balance mode Operator Complaints 1 Balancer uses too many weights or several spins to balance Remedy Re check rim dimensions and correct balancer settings as necessary Remedy Position weights at exactly top dead center when w...

Страница 14: ...8 COATS 700 Balancer Notes ...

Страница 15: ...COATS 700 Balancer 9 Notes ...

Страница 16: ...8111807 06 03 08 Copyright 1999 2002 Hennessy Industries and COATS All Rights Reserved Printed in USA ...

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