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1. Read all instructions
2. Do  not  operate  equipment  with  a  damaged  cord  or  if  the  equipment  has  been  dropped  or

damaged –  until it has been examined by a qualified serviceman.

3. Do not let cord hang over edge of table, bench, or counter, or come in contact with hot manifolds

or moving fan blades.

4. If an extension cord is necessary, a cord with a current rating equal to or more than that of the

equipment should be used. Cords rated for less current than the equipment may overheat. Care

should be taken to arrange the cord so that it will not be tripped over or pulled.

5. Always unplug equipment from electrical outlet when not in use. Never use the cord to pull the

plug from the outlet. Grasp plug and pull to disconnect.

6. To  reduce  the  risk  of  fire,  do  not  operate  equipment  in  the  vicinity  of  open  containers  or

flammable liquids (gasoline).

7. Adequate ventilation should be provided when working on internal combustion engines.
8. Keep hair, loose clothing, fingers, and all body parts away from moving parts.
9. To reduce the risk of electrical shock, do not use on wet surfaces or expose to rain.
10. Use only as described in this manual. Use only manufacturer’s recommended attachments.
11. ALWAYS WEAR SAFETY GLASSES. Everyday glasses only have impact resistant lenses, they are

NOT safety glasses.

12. Do  not  disable  the  hood  safety  interlock  system,  or  in  any  way  shortcut  safety  controls  and

operations.

13. Be sure wheels are mounted properly, the hub nut engages the arbor not less than 4 turns, and

the hub nut is firmly tightened before spinning the wheel.

14. Maintain all electrical cords in good repair. Do not operate damaged equipment until it has been

examined by a qualified service technician.

15. Be sure the balancer is properly connected to the power supply and electrically grounded.
16. Read and understand this manual before operating. Abuse and misuse will shorten functional life.
17. Keep guards and safety features in place and in working order.
18. Wear proper clothing. Safety toe, non-slip footwear and protective hair covering to contain hair

are recommended. Do not wear jewelry, loose clothing, neckties, or gloves when operating the

balancer.

19. Keep work area clean and well lighted. Cluttered and/or dark areas invite accidents.
20. Disconnect balancer before servicing.
21. Repair  or  replace  any  part  that  is  damaged  or  worn  and  that  may  cause  unsafe  balancer

operation. Do not operate damaged equipment until it has been examined by a qualified service

technician.

22. Never overload or stand on the balancer.
23. Do not allow untrained persons to operate machinery.

iv • COATS 700 Balancer

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

Содержание COATS 700

Страница 1: ...utomotive Service Equipment and Tools Revision 03 08 700 Solid State WHEEL BALANCER Installation Instructions Operating Instructions Safety Instructions Maintenance Instructions READ these instructions before placing unit in service KEEP these and other materials delivered with the unit in a binder near the machine for ease of reference by supervisors and operators ...

Страница 2: ...ii COATS 700 Balancer ...

Страница 3: ...1 Remove Balancer from Pallet 1 Connecting to Power 1 Initial Testing 1 Operating the Balancer Wheel Mounting 2 Selecting Operating Options 3 Entering Wheel Measurements 4 Balance the Wheel 4 Alloy Balancing 5 Static Balancing 5 Maintenance and Service Preventative Maintenance 6 Service 6 Calibration Check Procedure 6 Calibration Procedure 6 Troubleshooting Special Problems 7 Operator Complaints 7...

Страница 4: ...asses only have impact resistant lenses they are NOT safety glasses 12 Do not disable the hood safety interlock system or in any way shortcut safety controls and operations 13 Be sure wheels are mounted properly the hub nut engages the arbor not less than 4 turns and the hub nut is firmly tightened before spinning the wheel 14 Maintain all electrical cords in good repair Do not operate damaged equ...

Страница 5: ...ctrical Codes Carefully check the unit for correct initial function Read and follow the safety instructions Keep them readily available for machine operators Make certain all operators are properly trained know how to safely and correctly operate the unit and are properly supervised Allow unit operation only with all parts in place and operating safely Carefully inspect the unit on a regular basis...

Страница 6: ...hes Wheel Width Range 2 to 18 6 inches Maximum Duty Cycle 40 wheels hr 56 lbs Balancing Increments Normal Mode 0 25 ounce 7 grams Fine Balance Mode 0 01 ounce 2 8 grams 5 gram increments from 5 to 50 grams 10 gram increments from 50 to 100 Motor Modified torque with 850 RPM rating large housing for heat dissipation and heavy duty insulation for high temperature applications Shipping Weight 260 pou...

Страница 7: ...the end of the motor shaft Connecting to Power Consult a licensed electrical contractor for proper connection that meets local electrical codes Power outlets must be located in a floor raceway or overhead drop if pedestrians or equipment traffic pose a threat of damage to the power cord The balancer requires a nominal 115 VAC 60 Hz single phase power supply with a 15 amp fuse or circuit breaker an...

Страница 8: ...ast three full turns NOTE If the hub nut will not tighten completely use the front cone mounting method Failure to tighten the hub nut properly may result in the wheel dismounting causing personal injury and property damage B Front Cone Mounting Used when the wheel cannot be securely mounted using the back cone method Figure 4 Front Cone Mounting 1 Determine which cone best fits the wheel center h...

Страница 9: ... best fit Use only the adapter wrench furnished Do not use air tools or impact wrenches D Optional Light Truck Cone Allows secure mounting of most light truck wheels 1 Lift wheel onto threaded shaft Push it back against the faceplate 2 Slide cone onto shaft and center in wheel center hole The cone lip will help hold the wheel while tightening the hub nut Figure 6 Light Truck Cone optional 3 Thread...

Страница 10: ...ion when using the balancer Wear eye protection Keep bystanders away from operating balancer Do not attempt to stop the wheel manually wait for the balancer to brake the wheel to a complete stop before coming in contact with the wheel 1 Remove any weights from the wheel Lower hood press START The balancer will spin and stop automatically To use the fine balance mode 0 01 ounce increments press and...

Страница 11: ...readings are 0 00 NOTE It is recommended that adhesive weights are covered with aluminum foil or duct tape to keep the weight clean and securely attached to the wheel IMPORTANT After placing the balanced wheel on the vehicle check for adequate clearance between the weight and the brake caliper Static Balancing Static balanced wheels may wobble if the imbalance mass is large enough and off the cent...

Страница 12: ... to use the fine balance mode Proceed to Step 4 when your weight displays read 0 10 ounces or less you may need to trim weights to accomplish this 4 Raise the hood and attach a 4 ounce test weight to the right side of the rim 5 Lower the hood and spin the wheel The reading in the right weight display should be between 3 85 and 4 15 6 Raise the hood and rotate the wheel until the outer weight posit...

Страница 13: ...hole worn bolt circle holes or imprecise original design Check wheel runout before balance spin and again on the vehicle after re mounting 6 Sensitive suspension Use the fine balance mode Operator Complaints 1 Balancer uses too many weights or several spins to balance Remedy Re check rim dimensions and correct balancer settings as necessary Remedy Position weights at exactly top dead center when w...

Страница 14: ...8 COATS 700 Balancer Notes ...

Страница 15: ...COATS 700 Balancer 9 Notes ...

Страница 16: ...8111807 06 03 08 Copyright 1999 2002 Hennessy Industries and COATS All Rights Reserved Printed in USA ...

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