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PTM-1100

  

Operators 

Manual 

 

  2

INTRODUCTION 

 

HELM INSTRUMENT CO., INC. manufactures a complete line of load monitoring control systems 
for use on metal stamping, forging, compaction and assembly presses; cold forming, cold 
heading, injection molding and die cast machines. Standard or custom transducers and load cells 
are available for in-die monitoring and transfer or progressive tooling.  At HELM, quality is 
inherent not only in the design of our products but in the attitudes of our employees as well.  
We're working together to give you the best.  After all, that's what our business is all about - 
providing innovative instrumentation to help make your manufacturing process more productive 
and your operation more effective. 

 

 

ABOUT PTM-1100 SERIES 

 

BENEFIT 

 

 

Press Protection

 – protect press components, including dies, from costly damage 

 

 

Parts Quality Control 

– ensure parts are being made (stamped) as specified 

 
PTM (PEAK TONNAGE MODULE) 

 

 

PTM is a single channel strain gage sensor input module to process the signal of the strain 
gage to analog output. 

  

 

PTM provides Auto-Zero® feature (patented by Helm Instrument Co., Inc.). The Auto-Zero® 
feature automatically keeps the zero balance of the load signal between every load cycles to 
compensate the tonnage variation affected by any environmental conditions changes such as 
temperature. 

 

MAIN FEATURES 

 

OPERATING MODES 

PTM-1100 has two function modes controlled by an operator. 

  

 

Calibrate Mode –

 Used for system setup or Job setup, capacity alarms are active, but 

relay output is disabled. Calibrate mode will automatically be turned back 
to peak after 5 minutes, incase accidently left in calibrate.  

 

 

Peak Mode –

 Used after calibration is complete for standard tonnage monitoring 

operations. Capacity alarms and relays are active.  

 

ALARMS 

In normal operation, the Alarm relay is closed for fail safe. When the tonnage alarm(s) 
condition is detected, the system opens the TOP STOP relay  

 

 

High/Low Capacity –

 Normally set at machine capacity. This provides the protection for 

the Machine. This alarm is active in all modes. 

.  

 
 

 

Содержание PTM-1100 Series

Страница 1: ...1 HELM INSTRUMENT CO INC PTM 1100 USER MANUAL REV 1 JUNE 2010 Helm Instrument Company Inc 361 West Dussel Drive Maumee Ohio 43537 USA 419 893 4356 Fax 419 893 1371 www helminstrument com...

Страница 2: ...ring or replacing any defective Product at no additional charge and returning Product to customer freight paid Repair parts and replacement Products shall be furnished on an exchange basis and shall b...

Страница 3: ...IONS 3 CUSTOMER SUPPLIED POWER 3 CAM INPUT 3 HIGH LOW CAPACITY FAULT RELAY OUTPUT 3 STRAIN GAGE INPUT 3 TOUCH SCREEN INTERFACE 4 MAIN MENU 4 SETUP SCREEN 5 JOB RECIPE SCREEN 6 PTM MODULE 7 STRAIN GAGE...

Страница 4: ...MODULE PTM is a single channel strain gage sensor input module to process the signal of the strain gage to analog output PTM provides Auto Zero feature patented by Helm Instrument Co Inc The Auto Zero...

Страница 5: ...ded 24VDC and DC common or Use the supplied DC1 24VDC through a dry contact to A1 and connect DC2 0VDC to A2 This input can be triggered with a proximity switch or a PLC output This input is the look...

Страница 6: ...t Low Capacity Alarm Set point Pilot is set when there is a Low tonnage alarm Pilot can be set and relay is off if in calibrate mode SPM Displays the current Strokes Per Minute which is calculated bas...

Страница 7: ...capacity of the press HIGH TONNAGE Displays the current High Capacity Alarm Set point Pilot is set when there is a High tonnage alarm Pilot can be set and relay is off if in calibrate mode LOW TONNAG...

Страница 8: ...e the desired recipe 1 20 UP ARROW Used to move to higher value recipe DOWN ARROW Used to move to lower value recipe HIGH TONNAGE Press to set the recipe High Capacity Alarm Set point LOW TONNAGE Pres...

Страница 9: ...the module to the center Off position cycle the press and record developed tonnage 2 Adjust the gain pot CW and cycle the press again 3 Compare the Peak Output scaled value on the display meter to the...

Страница 10: ...the Peak Capture for the new machine cycle Normal Operation After the set up and calibration have been completed the 3 position calibration toggle switch should be set to the lower A Z Auto Zero posi...

Страница 11: ...PTM 1100 Operators Manual 9 PTM MODULE DRAWING...

Страница 12: ...PTM 1100 Operators Manual 10 PTM MODULE WIRING...

Страница 13: ...PTM 1100 Operators Manual 11 PTM MODULE SIGNAL DIAGRAM...

Страница 14: ...PTM 1100 Operators Manual 12 PTM 1100 USER CONNECTIONS...

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