MAINTENANCE
3
1
CHAPTER 3 MAINTENANCE
3-1 Maintenance schedules
Keeping your generator well maintained will prolong the life of your generator. Everything
needs to be checked including the diesel engine, generator, control cabinet, and frame. For
overhauling procedures, please refer to the instruction manual of the relative subassembly.
If you need these manuals, please call our company and we will send you one.
Before starting the maintenance, make sure the diesel engine is off.
Please refer to the Table 3-1 for the proper maintenance schedule.
Table 3-1.
Maintenance schedule for diesel generator set
Time
Item
Everyday
After 1 month
or 50hours
Every 3 month
or 200 hours
Every 6 month
or 400 hours
Every 1year
or 1000 hours
Check the fuel
level and refill
○
Before
starting
Drain the fuel tank
○
Check and fill
enough engine oil
○
Clean the fuel filter
○
Check fuel oil
leakage
○
after every
operating
Check
and
screw
each
fastened part
○
●
screw the
bolt
of
cylinder head
firmly
Check injector
●
Check
injection
pump
●
Check fuel pipe
●
If necessary
exchange it
Check the lube.
oil level in the oil
pan and refill
○
before
starting
Replace
the
lube. oil
○
the first time
○
the second
time
and
afterward
Clean lube. Oil
filter
○
the first time
○
the second
time
and
afterward
Check the air
cleaner element
○
the first time
○
the second
time
and
afterward
Change
the
core of air filter
If damaged or smeary , change it in time
Check
the
battery
liquid
level and refill
○
Adjusting the intake
and exhaust valve
clearance
●
the first time
●
the second
time
and
afterward
Grind air intake and
air exhausted gate
●
Exchange piston
ring
●
Check
electric
brush and slide ring
●
Check insulation
resistance
The time of stop is over 10 days
○
Note: the quality period of the injector and injection pump is 1500 hours
or two years. There into,
●
means it should operate with special tools, or can
be checked by dealer.
